ORCID Profile
0000-0003-0989-2212
Current Organisation
University of Engineering and Technology
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Publisher: MDPI AG
Date: 09-07-2023
Abstract: This paper deals with an experimental investigation of hole quality in Al2024-T3, which is one of the aerospace alloys used in aircraft fuselage skin due to its high level of resistance to fatigue crack propagation. The experiments are conducted with 6 mm uncoated carbide and HSS drill bits using a CNC machine under dry conditions and different drilling parameters. The characteristics of the hole quality are investigated in terms of its perpendicularity, cylindricity, circularity and hole size. An ANOVA (analysis of variance) and Pareto charts are used to analyze the effects of the drilling parameters on the hole quality. The hole quality is also assessed using a digital microscope to observe the formation of hole burrs. Moreover, scanning electron microscopy is also used to investigate the inside-hole surface defects. Further investigations are carried out using optical microscopy to inspect the post-drilling tool condition at high drilling parameters. The results show that hole quality reduces as the feed rate and spindle speed increase. However, from the ANOVA results and Pareto charts, the influence of the feed rate on the hole quality is found to be insignificant. At the same time, the type of drill bit material shows the highest percentage of contribution affecting the hole quality, following the spindle speed. The HSS drill bit shows more adhesion and built-up edges than the uncoated carbide drill bit. There were more burrs formed at the hole edges when the holes were drilled with uncoated HSS drill bits. In the same way, the SEM analysis reveals more surface deformation and damage defects inside the hole walls of holes drilled using the uncoated HSS drill bit.
Publisher: MDPI AG
Date: 17-03-2023
DOI: 10.3390/EN16062783
Abstract: This study proposes the use of symmetrical ogive-shaped ribs on the walls of microchannel heat sinks (MCHS) to improve their thermal performance with minimal pressure drop. The ribs are arranged in three different configurations: ribs attached to all channel walls (MC-SAWR), ribs attached to side channel walls (MC-SSWR), and ribs attached to the bottom channel wall (MC-SBWR). Numerical investigations are conducted using the laminar conjugate heat transfer model to study the flow and heat transfer characteristics of the MCHS. The augmentation entropy generation number and thermal enhancement factor criterion are used to quantify the overall hydrothermal performance of the MCHS. The results show that the inclusion of symmetrical ogive-shaped ribs improves the Nusselt number of MCHS. The MC-SAWR configuration shows the highest Nusselt number improvement of 13–50% compared to the smooth MCHS over the Reynolds number range of 100–1000. Additionally, the MC-SAWR configuration shows a maximum reduction of 58% in the total entropy generation rate as it has the smallest augmentation entropy generation number value of 0.42. In terms of the thermal enhancement factor criterion, the MC-SSWR configuration shows the highest performance at Reynolds numbers below 400, but the MC-SAWR configuration outperformed the MC-SSWR configuration at Reynolds numbers above 400. Therefore, the MC-SAWR configuration is the best configuration that provides high cooling performance.
Publisher: MDPI AG
Date: 04-01-2023
DOI: 10.3390/SU15020910
Abstract: Integrating sustainability, a flexible manufacturing system, and Industry 4.0 resolves the issues of fluctuating market demand arising from customization requirements. Modular products allow flexibility to adapt to changing requirements and optimize resource utilization. In this study, a method was proposed and applied to two products, i.e., a 3D printer and an electric toothbrush featuring modular architecture, multiple product versions, and customization, to contribute to the development of sustainable flexible manufacturing systems. From the results of the two case studies nine modules were identified that contain specific functions and related interface information. From these modules, one platform was developed that comprises common entities used in all variants of the products. This platform was further extended to product families. From the modules, product architecture was developed that supports the product and process relationships. These relationships can be developed concurrently, enabling product features to be linked to the manufacturing setup. Thus, when a modular architecture is developed, the factory has to be reorganized accordingly, or reconfiguration is possible. Hence, the main aim of the research was to develop modular product architecture to identify product and process relationships for a sustainable flexible manufacturing system.
No related grants have been discovered for Muhammad Zeeshan Zahir.