ORCID Profile
0000-0002-0707-944X
Current Organisation
Nottingham Trent University
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Publisher: Royal Society of Chemistry (RSC)
Date: 2021
DOI: 10.1039/D0BM00973C
Abstract: Over the last decade, 3D bioprinting has received immense attention from research communities to bridge the ergence between artificially engineered tissue constructs and native tissues.
Publisher: MDPI AG
Date: 17-01-2022
DOI: 10.3390/ACT11010026
Abstract: Tremors are the most common type of movement disorder and affect the lives of those experiencing them. The efficacy of tremor therapies varies according to the aetiology of the tremor and its correct diagnosis. This study develops a portable measurement device capable of non-contact measurement of the tremor, which could assist in tremor diagnosis and classification. The performance of this device was assessed through a validation process using a shaker at a controlled frequency to measure human tremors, and the device was able to measure vibrations of 50 Hz accurately, which is more than twice the frequency of tremors produced by humans. Then, the device is tested to measure the tremors for two different activation conditions: rest and postural, for both hand and leg. The measured non-contact tremor vibration data successfully led to tremor classification in the subjects already diagnosed using a contact accelerometer.
Publisher: Elsevier BV
Date: 09-2022
Publisher: Wiley
Date: 07-05-2023
Abstract: The hierarchical network of blood vessels comprises the larger vessels (veins and arteries), the smaller ones (venules and arterioles), and the thinnest capillaries. The proper functioning of most tissues in the body relies on vascularization, which is meant for the diffusion of gases, nutrients, and harmful waste. However, it is known that cell survival is compromised as the diffusion of oxygen is limited beyond 100–200 µm and damage can occur at any level of the complex system of the vascular network, as is the case in cardiovascular, musculoskeletal, and neurovascular diseases that recur and progress with age. These may prove fatal, hence the need for vascular tissue engineering (VTE) arises. VTE mainly focuses on the fabrication of vascular constructs using natural, synthetic material, or a combination of both using various techniques. The construct is expected to integrate and anastomose with the host vasculature. 4D bioprinting is an emerging field that allows the fabrication of hollow tubes employing different materials that respond to different stimuli. This review is a comprehensive summary of the major techniques employed in VTE and the recent technique of 4D bioprinting foreseen to revolutionize the field.
Publisher: MDPI AG
Date: 07-08-2021
DOI: 10.3390/APP11167272
Abstract: Fused deposition modeling (FDM) is a capable technology based on a wide range of parameters. The goal of this study is to make a comparison between infill pattern and infill density generated by computer-aided design (CAD) and FDM. Grid, triangle, zigzag, and concentric patterns with various densities following the same structure of the FDM machine were designed by CAD software (CATIA V5®). Polylactic acid (PLA) material was assigned for both procedures. Surface roughness (SR) and tensile strength analysis were conducted to examine their effects on dog-bone s les. Also, a finite element analysis (FEA) was done on CAD specimens to find out the differences between printing and simulation processes. Results illustrated that CAD specimens had a better surface texture compared to the FDM machine while tensile tests showed patterns generated by FDM were stronger in terms of strength and stiffness. In this study, s les with concentric patterns had the lowest average SR (Ra) while zigzag was the worst with the value of 6.27 µm. Also, the highest strength was obtained for concentric and grid s les in both CAD and FDM procedures. These techniques can be useful in producing highly complex sandwich structures, bone scaffolds, and various combined patterns to achieve an optimal condition.
Publisher: Elsevier BV
Date: 06-2023
Publisher: IOP Publishing
Date: 21-01-2022
Abstract: This study aims at introducing a number of two-dimensional (2D) re-entrant based zero Poisson’s ratio (ZPR) graded metamaterials for energy absorption applications. The metamaterials’ designs are inspired by the 2D image of a DNA molecule. This inspiration indicates how a re-entrant unit cell must be patterned along with the two orthogonal directions to obtain a ZPR behavior. Also, how much metamaterials’ energy absorption capacity can be enhanced by taking slots and horizontal beams into account with the inspiration of the DNA molecule’s base pairs. The ZPR metamaterials comprise multi-stiffness unit cells, so-called soft and stiff re-entrant unit cells. The variability in unit cells’ stiffness is caused by the specific design of the unit cells. A finite element analysis (FEA) is employed to simulate the deformation patterns of the ZPRs. Following that, meta-structures are fabricated with 3D printing of TPU as hyperelastic materials to validate the FEA results. A good correlation is observed between FEA and experimental results. The experimental and numerical results show that due to the presence of multi-stiffness re-entrant unit cells, the deformation mechanisms and the unit cells’ densifications are adjustable under quasi-static compression. Also, the structure designed based on the DNA molecule’s base pairs, so-called structure F‴, exhibits the highest energy absorption capacity. Apart from the ersity in metamaterial unit cells’ designs, the effect of multi-thickness cell walls is also evaluated. The results show that the ersity in cell wall thicknesses leads to boosting the energy absorption capacity. In this regard, the energy absorption capacity of structure ‘E’ enhances by up to 33% than that of its counterpart with constant cell wall thicknesses. Finally, a comparison in terms of energy absorption capacity and stability between the newly designed ZPRs, traditional ZPRs, and auxetic metamaterial is performed, approving the superiority of the newly designed ZPR metamaterials over both traditional ZPRs and auxetic metamaterials.
Publisher: MDPI AG
Date: 03-2020
Abstract: This article shows how four-dimensional (4D) printing technology can engineer adaptive metastructures that exploit resonating self-bending elements to filter vibrational and acoustic noises and change filtering ranges. Fused deposition modeling (FDM) is implemented to fabricate temperature-responsive shape-memory polymer (SMP) elements with self-bending features. Experiments are conducted to reveal how the speed of the 4D printer head can affect functionally graded prestrain regime, shape recovery and self-bending characteristics of the active elements. A 3D constitutive model, along with an in-house finite element (FE) method, is developed to replicate the shape recovery and self-bending of SMP beams 4D-printed at different speeds. Furthermore, a simple approach of prestrain modeling is introduced into the commercial FE software package to simulate material tailoring and self-bending mechanism. The accuracy of the straightforward FE approach is validated against experimental observations and computational results from the in-house FE MATLAB-based code. Two periodic architected temperature-sensitive metastructures with adaptive dynamical characteristics are proposed to use bandgap engineering to forbid specific frequencies from propagating through the material. The developed computational tool is finally implemented to numerically examine how bandgap size and frequency range can be controlled and broadened. It is found out that the size and frequency range of the bandgaps are linked to changes in the geometry of self-bending elements printed at different speeds. This research is likely to advance the state-of-the-art 4D printing and unlock potentials in the design of functional metastructures for a broad range of applications in acoustic and structural engineering, including sound wave filters and waveguides.
Publisher: Elsevier BV
Date: 03-2022
Publisher: IOP Publishing
Date: 08-2023
Abstract: Vat photopolymerization-based three-dimensional (3D) printing techniques have been used as an efficient method for complex and special geometries in various applications. Composites are also a group of polymer materials that are obtained by adding a reinforcing component such as filler, fibres with different origins. Therefore, the development of 3D printable composites is paramount due to their high precision and speed of production. Glass beads (GBs) have been favorites as economical reinforcement agents for their chemical stability, water resistance in acidic environments, dimensional stability, and eco-friendly properties. In this study, 3D printable composites based on coated glass beads (CGBs) have been prepared. First, the beads are coated with ultraviolet (UV) curable resins to improve the interface with the polymer matrix. Then, CGBs are mixed with 3D printing resin and formulated for digital light processing (DLP) printing. The coating process is checked by scanning electron microscopy (SEM), and the mechanical properties of the 3D-printed composite structures have been evaluated by bending and compression tests. Also, the fracture behavior of cured resin has been checked with SEM. Mechanical property investigations have shown the success of the 3D printing of the CGBs into a photopolymer resin (PR) composite with behavior modification and compatibility of the interface with the matrix in practice.
Publisher: Elsevier BV
Date: 05-2020
Publisher: Springer Science and Business Media LLC
Date: 16-03-2023
DOI: 10.1007/S40964-023-00421-Y
Abstract: The direct ink writing (DIW) method of 3D-printing liquid resins has shown promising results in various applications such as flexible electronics, medical devices, and soft robots. A cost-effective extrusion system for a two-part high-viscous resin is developed in this article to fabricate soft and immensely stretchable structures. A static mixer capable of evenly mixing two viscous resins in an extremely low flow regime is designed based on the required mixing performance through a series of biphasic computational fluid dynamics analyses. The printing parameters of the extrusion system are determined empirically, and the mechanical properties of the printed s les are compared to their molded counterparts. Furthermore, some potential applications of the system in soft robotics and medical training are demonstrated. This research provides a clear guide for utilizing DIW to 3D print highly stretchable structures.
Publisher: Springer Science and Business Media LLC
Date: 10-09-2019
Publisher: MDPI AG
Date: 11-03-2021
DOI: 10.3390/MA14061366
Abstract: Today, the rational combination of materials and design has enabled the development of bio-inspired lattice structures with unprecedented properties to mimic biological features. The present study aims to investigate the mechanical performance and energy absorption capacity of such sophisticated hybrid soft–hard structures with gradient lattices. The structures are designed based on the ersity of materials and graded size of the unit cells. By changing the unit cell size and arrangement, five different graded lattice structures with various relative densities made of soft and hard materials are numerically investigated. The simulations are implemented using ANSYS finite element modeling (FEM) (2020 R1, 2020, ANSYS Inc., Canonsburg, PA, USA) considering elastic-plastic and the hardening behavior of the materials and geometrical non-linearity. The numerical results are validated against experimental data on three-dimensional (3D)-printed lattices revealing the high accuracy of the FEM. Then, by combination of the dissimilar soft and hard polymeric materials in a homogenous hexagonal lattice structure, two dual-material mechanical lattice statures are designed, and their mechanical performance and energy absorption are studied. The results reveal that not only gradual changes in the unit cell size provide more energy absorption and improve mechanical performance, but also the rational combination of soft and hard materials make the lattice structure with the maximum energy absorption and stiffness, in comparison to those structures with a single material, interesting for multi-functional applications.
Publisher: MDPI AG
Date: 28-02-2021
DOI: 10.3390/ACT10030046
Abstract: This paper presents nonlinear finite element (FE) models to predict time- and temperature-dependent responses of shape memory polymer (SMP) foams in the large deformation regime. For the first time, an A SMP foam constitutive model is implemented in the ABAQUS FE package with the aid of a VUMAT subroutine to predict thermo-visco-plastic behaviors. A phenomenological constitutive model is reformulated adopting a multiplicative decomposition of the deformation gradient into thermal and mechanical parts considering visco-plastic SMP matrix and glass microsphere inclusions. The stress split scheme is considered by a Maxwell element in parallel with a hyper-elastic rubbery spring. The Eyring dashpot is used for modelling the isotropic resistance to the local molecular rearrangement such as chain rotation. A viscous flow rule is adopted to prescribe shear viscosity and stress. An evolution rule is also considered for the athermal shear strengths to simulate macroscopic post-yield strain-softening behavior. In order to validate the accuracy of the model as well as the solution procedure, the numerical results are compared to experimental responses of Styrene and Polyurethane SMP foams at different temperatures and under different strain rates. The results show that the introduced FE modelling procedure is capable of capturing the major phenomena observed in experiments such as elastic and elastic-plastic behaviors, softening plateau regime, and densification.
Publisher: MDPI AG
Date: 13-08-2022
Abstract: Soft robotic modules have potential use for therapeutic and educational purposes. To do so, they need to be safe, soft, smart, and customizable to serve in iduals’ different preferences and personalities. A safe modular robotic product made of soft materials, particularly silicon, programmed by artificial intelligence algorithms and developed via additive manufacturing would be promising. This study focuses on the safe tactile interaction between humans and robots by means of soft material characteristics for translating physical communication to auditory. The embedded vibratory sensors used to stimulate touch senses transmitted through soft materials are presented. The soft module was developed and verified successfully to react to three different patterns of human–robot contact, particularly users’ touches, and then communicate the type of contact with sound. The study develops and verifies a model that can classify different tactile gestures via machine learning algorithms for safe human–robot physical interaction. The system accurately recognizes the gestures and shapes of three-dimensional (3D) printed soft modules. The gestures used for the experiment are the three most common, including slapping, squeezing, and tickling. The model builds on the concept of how safe human–robot physical interactions could help with cognitive and behavioral communication. In this context, the ability to measure, classify, and reflect the behavior of soft materials in robotic modules represents a prerequisite for endowing robotic materials in additive manufacturing for safe interaction with humans.
Publisher: IOP Publishing
Date: 26-09-2022
Abstract: Nature’s materials have evolved over time to be able to respond to environmental stimuli by generating complex structures that can change their functions in response to distance, time, and direction of stimuli. A number of technical efforts are currently being made to improve printing resolution, shape fidelity, and printing speed to mimic the structural design of natural materials with three-dimensional printing. Unfortunately, this technology is limited by the fact that printed objects are static and cannot be reshaped dynamically in response to stimuli. In recent years, several smart materials have been developed that can undergo dynamic morphing in response to a stimulus, thus resolving this issue. Four-dimensional (4D) printing refers to a manufacturing process involving additive manufacturing, smart materials, and specific geometries. It has become an essential technology for biomedical engineering and has the potential to create a wide range of useful biomedical products. This paper will discuss the concept of 4D bioprinting and the recent developments in smart materials, which can be actuated by different stimuli and be exploited to develop biomimetic materials and structures, with significant implications for pharmaceutics and biomedical research, as well as prospects for the future.
Publisher: CRC Press
Date: 13-09-2023
Publisher: MDPI AG
Date: 20-01-2020
Abstract: Modeling and analyzing the sports equipment for injury prevention, reduction in cost, and performance enhancement have gained considerable attention in the sports engineering community. In this regard, the structure study of on-water sports board (surfboard, kiteboard, and skimboard) is vital due to its close relation with environmental and human health as well as performance and safety of the board. The aim of this paper is to advance the on-water sports board through various bio-inspired core structure designs such as honeycomb, spiderweb, pinecone, and carbon atom configuration fabricated by three-dimensional (3D) printing technology. Fused deposition modeling was employed to fabricate complex structures from polylactic acid (PLA) materials. A 3D-printed s le board with a uniform honeycomb structure was designed, 3D printed, and tested under three-point bending conditions. A geometrically linear analytical method was developed for the honeycomb core structure using the energy method and considering the equivalent section for honeycombs. A geometrically non-linear finite element method based on the ABAQUS software was also employed to simulate the boards with various core designs. Experiments were conducted to verify the analytical and numerical results. After validation, various patterns were simulated, and it was found that bio-inspired functionally graded honeycomb structure had the best bending performance. Due to the absence of similar designs and results in the literature, this paper is expected to advance the state of the art of on-water sports boards and provide designers with structures that could enhance the performance of sports equipment.
Publisher: IOP Publishing
Date: 11-2022
Abstract: Four-dimensional printing has set the stage for a new generation of soft robotics. The applications of rigid planar parallel robotic manipulators are also significant because of their various desirable characteristics, such as lower inertia, higher payload, and high accuracy. However, rigid planar parallel robots are heavy and require different actuators and components. This study introduces a novel technique to produce a light three degrees of freedom soft parallel manipulator at a low cost, which can be stimulated easily. This technique allows researchers to customize the actuator’s design based on the requirement. The robot is made by 3D printing based on fused deposition modelling and a direct ink writing process. The design, development, and additive manufacturing of a soft parallel robot electrothermally driven by a linear silicon-based actuator and polylactic acid parts are presented. Silicon-based soft actuators replace the rigid conventional linear actuators in this study to drive the planar parallel manipulator. The actuation of actuators is conducted using simple heating compared to the conventional rigid actuator. Various heating approaches and configurations are compared and analysed to find the most suitable one for the effective linear stroke of the soft actuator. The finite element model is used to analyse the performance of the electrothermally silicon-ethanol soft actuators in ABAQUS. The kinematics of the planar parallel robotic manipulator are simulated in MATLAB to achieve its workspace. The final soft parallel robot mechanism and the active and passive links are fabricated and tested experimentally.
Publisher: IOP Publishing
Date: 21-08-2023
Abstract: In maritime transportation, a fender acts like a bumper to absorb the kinetic energy of a boat berthing against a jetty, pier wall, or other boats. They have high energy absorption and low reaction forces, preventing damage to boats and berthing structures. The aim of this paper is to introduce a novel conceptual design for a new class of lightweight boat-fendering systems with superior energy absorption/dissipation and shape recovery features. Different metamaterials with honeycomb, re-entrant, and re-entrant chiral auxetic patterns are designed in the form of boat fender panels, and their thermo-mechanical behaviors are analyzed experimentally and numerically. A finite element modeling (FEM) is developed to investigate the compressive behaviors of boat fenders. Some of designs are 4D printed by fused filament fabrication of shape memory polylactic acid polymers and then tested thermo-mechanically. A good correlation is observed between numerical and experimental results, supporting the FEM accuracy. Results reveal that proposed boat fenders have considerable energy absorption/dissipation along with the capability to fully recover plastic deformations by simply heating up. The excellent mechanical property recovery of the proposed boat-fendering system is also shown under cycling loadings. Due to the absence of similar conceptual designs, models, and results in the specialized literature, this paper is expected to be instrumental towards 4D printing novel boat fenders with supreme energy absorption/dissipation and shape recovery properties promoting sustainability.
Publisher: AccScience Publishing
Date: 27-03-2020
Abstract: Despite the frequency of mallet finger injuries, treatment options can often be costly, time-consuming, and ill-fitted. Three-dimensional (3D) printing allows for the production of highly customized and inexpensive splints, which suggests potential efficacy in the prescription of casts for musculoskeletal injuries. This study explores how the use of engineering concepts such as 3D printing and topology optimization (TO) can improve outcomes for patients. 3D printing enables the direct fabrication of the patient-specific complex shapes while utilizing finite element analysis and TO in the design of the splint allowed for the most efficient distribution of material to achieve mechanical requirements while reducing the amount of material used. The reduction in used material leads to significant improvements in weight reduction and heat dissipation, which would improve breathability and less sweating for the patient, greatly increasing comfort for the duration of their recovery.
Publisher: MDPI AG
Date: 19-03-2020
Abstract: This paper aims to investigate the effects of fiber hybridization technique on the mechanical behaviors of non-absorbable braided composite sutures. Fifteen types of hybrid braided sutures (HBSs) made of polyester (PET), polypropylene (PP), and polyamide 6 (PA6) are produced and tested to measure ultimate tensile strength (UTS), maximum strain, elastic modulus, and breaking toughness. Based on the results, it is observed that the suture material plays a significant role in the tensile and mechanical performance of HBSs, and they can be tailored through the different combinations of yarns according to the required mechanical properties. Experiments exhibit occurrence positive hybrid effect in both maximum strain and elastic modulus, and negative hybrid effect in UTS. The optimal tensile performance is associated with the hybrid structure comprising 75% PA6-12.5% PET-12.5% PP. This means the ternary structure with higher PA6 content along with PP and PET, demonstrates a synergistic effect. Thus, such a ternary composite structure is very promising for the design of novel non-absorbable sutures. Due to the absence of similar results in the specialized literature, this paper is likely to advance the state-of-the-art composite non-absorbable sutures and contribute to a better understanding of the hybridization concept for optimizing composite material systems.
Publisher: MDPI AG
Date: 24-01-2021
DOI: 10.3390/MA14030550
Abstract: The inhomogeneity of the resistance of conducting polypyrrole-coated nylon–Lycra and polyester (PET) fabrics and its effects on surface temperature were investigated through a systematic experimental and numerical work including the optimization of coating conditions to determine the lowest resistivity conductive fabrics and establish a correlation between the fabrication conditions and the efficiency and uniformity of Joule heating in conductive textiles. For this purpose, the effects of plasma pre-treatment and molar concentration analysis of the dopant anthraquinone sulfonic acid (AQSA), oxidant ferric chloride, and monomer pyrrole was carried out to establish the conditions to determine the s le with the lowest electrical resistance for generating heat and model the experiments using the finite element modeling (FEM). Both PET and nylon-Lycra underwent atmospheric plasma treatment to functionalize the fabric surface to improve the binding of the polymer and obtain coatings with reduced resistance. Both fabrics were compared in terms of average electrical resistance for both plasma treated and untreated s les. The plasma treatment induced deep black coatings with lower resistance. Then, heat-generating experiments were conducted on the polypyrrole (PPy) coated fabrics with the lowest resistance using a variable power supply to study the distribution and maximum value of the temperature. The joule heating model was developed to predict the heating of the conductive fabrics via finite element analysis. The model was based on the measured electrical resistance at different zones of the coated fabrics. It was shown that, when the fabric was backed with neoprene insulation, it would heat up quicker and more evenly. The average electrical resistance of the PPy-PET s le used was 190 Ω, and a maximum temperature reading of 43 °C was recorded. The model results exhibited good agreement with thermal camera data.
Publisher: AccScience Publishing
Date: 10-04-2020
Abstract: Recently, there has been a proliferation of soft robots and actuators that exhibit improved capabilities and adaptability through three-dimensional (3D) bioprinting. Flexibility and shape recovery attributes of stimuli-responsive polymers as the main components in the production of these dynamic structures enable soft manipulations in fragile environments, with potential applications in biomedical and food sectors. Topology optimization (TO), when used in conjunction with 3D bioprinting with optimal design features, offers new capabilities for efficient performance in compliant mechanisms. In this paper, multimaterial TO analysis is used to improve and control the bending performance of a bioprinted soft actuator with electrolytic stimulation. The multimaterial actuator performance is evaluated by the litude and rate of bending motion and compared with the single material printed actuator. The results demonstrated the efficacy of multimaterial 3D bioprinting optimization for the rate of actuation and bending.
Publisher: Informa UK Limited
Date: 03-08-2020
Publisher: IOP Publishing
Date: 26-09-2023
Publisher: MDPI AG
Date: 02-06-2022
DOI: 10.3390/SU14116831
Abstract: Vibration isolation performance at low-frequency ranges before resonance is a vital characteristic that conventional springs cannot exhibit. This paper introduces a novel zero Poisson’s ratio graded cylindrical metamaterial to fulfill two main goals: (1) vibration isolation performance in low-frequency bands prior to resonance and (2) global buckling control of a long cylindrical tube. For this purpose, “soft and stiff” re-entrant unit cells with varying stiffness were developed. The cylindrical metamaterials were then fabricated using a multi-jet fusion HP three-dimensional (3D) printer. The finite element analyses (FEA) and experimental results demonstrate that the simultaneous existence of multi-stiffness unit cells leads to quasi-zero stiffness (QZS) regions in the force-displacement relationship of a cylindrical metamaterial under compression. They possess significant vibration isolation performance at frequency ranges between 10 and 30 Hz. The proposed multi-stiffness re-entrant unit cells also offer global buckling control of long cylindrical tubes (with a length to diameter ratio of 3.7). The simultaneous existence of multi-stiffness re-entrant unit cells provides a feature for designers to adjust and control the deformation patterns and unit cells’ densification throughout cylindrical tubes.
Publisher: Wiley
Date: 04-05-2023
Abstract: Currently, additive manufacturing is utilized to fabricate many different actuators suited for soft robots. However, an effective controller paradigm is essential to benefit from the advantages of soft robots in terms of power consumption, production costs, weight, and safety while operating near living systems. In this work, an artificial muscle is additively manufactured with soft silicone elastomer material capable of demonstrating several levels of stiffness. The 3D‐printed muscle is equipped with carbon fibers to receive a stimulus signal and develop a programmable joint that can present different stiffnesses. A nonlinear controller is developed to autonomously control the variable stiffness joint based on a reinforcement learning algorithm. The controller exhibits a slight increase in settling time however, it demonstrates a decrease in fluctuation litude by 33% and a substantial reduction in power consumption by 41% in comparison to the optimized proportional integral derivative controller. At the same time, it is adaptable to and reliable in new conditions. The variable stiffness muscle is also used as a controllable mechanism to suppress the low frequency vibration. The study shows that the muscle can successfully attenuate the vibration autonomously when it is increased.
Publisher: Institute of Electrical and Electronics Engineers (IEEE)
Date: 2022
Publisher: MDPI AG
Date: 16-08-2022
DOI: 10.3390/SU141610141
Abstract: Four-dimensional (4D) printing of shape memory polymers is a leading research field due to the possibilities allowed by using these materials. The strain difference in the structures that is caused by the different stiffness profiles can be used to influence the shape-memory effect in the actuators. In this study, the influence of patterns on the strain is tested in polylactic acid (PLA) actuators using patterns made of different shapes. Five bioinspired geometrical shapes, namely, circles, squares, hexagons, rhombuses, and triangles, are used in the three-dimensional (3D) printing of the actuators. The use of shapes of different sizes along with combinations of different patterns in the PLA actuators is carried out to develop 40 actuators with different designs. The effects of the patterns and their characteristics are analysed and compared. The self-bending angles of the actuators range from 6.19° to 30.86°, depending on the patterns and arrangement used. To demonstrate the feasibility of utilizing the proposed designs in practical applications, a hand-like shaped gripper is developed. The results show that the gripper can grip objects with uniform and non-uniform cross-sections. The developed gripper demonstrates that the proposed concept can be implemented in various applications, including self-morphing structures and soft robotics.
Publisher: IOP Publishing
Date: 19-04-2022
Abstract: The present study aims at introducing reconfigurable mechanical metamaterials by utilising four-dimensional (4D) printing process for recoverable energy dissipation and absorption applications with shape memory effects. The architected mechanical metamaterials are designed as a repeating arrangement of re-entrant auxetic, hexagonal, and AuxHex unit-cells and manufactured using 3D printing fused deposition modelling process. The AuxHex cellular structure is composed of auxetic re-entrant and hexagonal components. Architected cellular metamaterials are developed based on a comprehension of the elasto-plastic features of shape memory polylactic acid materials and cold programming deduced from theory and experiments. Computational models based on ABAQUS/Standard are used to simulate the mechanical properties of the 4D-printed mechanical metamaterials under quasi-static uniaxial compression loading, and the results are validated by experimental data. Research trials show that metamaterial with re-entrant auxetic unit-cells has better energy absorption capability compared to the other structures studied in this paper, mainly because of the unique deformation mechanisms of unit-cells. It is shown that mechanical metamaterials with elasto-plastic behaviors exhibit mechanical hysteresis and energy dissipation when undergoing a loading-unloading cycle. It is experimentally revealed that the residual plastic strain and dissipation processes induced by cold programming are completely reversible through simple heating. The results and concepts presented in this work can potentially be useful towards 4D printing reconfigurable cellular structures for reversible energy absorption and dissipation engineering applications.
Publisher: Springer Science and Business Media LLC
Date: 25-12-2024
DOI: 10.1007/S10237-021-01540-7
Abstract: In this paper, a thermo-mechanical analysis of shape memory polyurethane foams (SMPUFs) with aiding of a finite element model (FEM) for treating cerebral aneurysms (CAs) is introduced. Since the deformation of foam cells is extremely difficult to observe experimentally due to their small size, a structural cell-assembly model is established in this work via finite element modeling to examine all-level deformation details. Representative volume elements of random equilateral Kelvin open-cell microstructures are adopted for the cell foam. Also, a user-defined material subroutine (UMAT) is developed based on a thermo-visco-elastic constitutive model for SMPUFs, and implemented in the ABAQUS software package. The model is able to capture thermo-mechanical responses of SMPUFs for a full shape memory thermodynamic cycle. One of the latest treatments of CAs is filling the inside of aneurysms with SMPUFs. The developed FEM is conducted on patient-specific basilar aneurysms treated by SMPUFs. Three sizes of foams are selected for the filling inside of the aneurysm and then governing boundary conditions and loadings are applied to the foams. The results of the distribution of stress and displacement in the absence and presence of the foam are compared. Due to the absence of similar results in the specialized literature, this paper is likely to fill a gap in the state of the art of this problem and provide pertinent results that are instrumental in the design of SMPUFs for treating CAs.
Publisher: MDPI AG
Date: 25-04-2019
DOI: 10.3390/MA12081353
Abstract: The main objective of this paper is to introduce complex structures with self-bending/morphing/rolling features fabricated by 4D printing technology, and replicate their thermo-mechanical behaviors using a simple computational tool. Fused deposition modeling (FDM) is implemented to fabricate adaptive composite structures with performance-driven functionality built directly into materials. Structural primitives with self-bending 1D-to-2D features are first developed by functionally graded 4D printing. They are then employed as actuation elements to design complex structures that show 2D-to-3D shape-shifting by self-bending/morphing. The effects of printing speed on the self-bending/morphing characteristics are investigated in detail. Thermo-mechanical behaviors of the 4D-printed structures are simulated by introducing a straightforward method into the commercial finite element (FE) software package of Abaqus that is much simpler than writing a user-defined material subroutine or an in-house FE code. The high accuracy of the proposed method is verified by a comparison study with experiments and numerical results obtained from an in-house FE solution. Finally, the developed digital tool is implemented to engineer several practical self-morphing/rolling structures.
Publisher: IOP Publishing
Date: 21-04-2023
Abstract: Shape-memory polymer (SMP)-based functional structures may now be produced more efficiently via four-dimensional (4D) printing, benefiting from the recent advances in multi-material three-dimensional printing technologies. Composite material design using 4D printing has opened new possibilities for customizing the shape memory property of smart polymers. This work studies a design strategy to harness desirable morphing by 4D printing multimaterial composites with a focus on the detailed finite element (FE) procedure, experimental results, and soft robotic application. Composites with bilayer laminates consisting of a SMP and a flexible elastomer are constructed with variable thickness ratios to control the self-bending of the composite. FE simulations are used to understand the underlying processes of composite materials and to generate accurate predictions for the experimental results, which reduces cost and development time. The application of 4D printing and multi-material composite programming is demonstrated with a soft robotic gripper for manipulating fragile objects.
Publisher: MDPI AG
Date: 13-12-2022
Abstract: In this study, a new strategy and design for achieving a shape memory effect (SME) and 4D printed two-layer composite structures is unveiled, thanks to fused deposition modeling (FDM) biomaterial printing of commercial filaments, which do not have an SME. We used ABS and PCL as two well-known thermoplastics, and TPU as elastomer filaments that were printed in a two-layer structure. The thermoplastic layer plays the role of constraint for the elastomeric layer. A rubber-to-glass transition of the thermoplastic layer acts as a switching phenomenon that provides the capability of stabilizing the temporary shape, as well as storing the deformation stress for the subsequent recovery of the permanent shape by phase changing the thermoplastic layer in the opposite direction. The results show that ABS–TPU had fixity and recovery ratios above 90%. The PCL–TPU composite structure also demonstrated complete recovery, but its fixity was 77.42%. The difference in the SME of the two composite structures is related to the transition for each thermoplastic and programming temperature. Additionally, in the early cycles, the shape-memory performance decreased, and in the fourth and fifth cycles, it almost stabilized. The scanning electron microscopy (SEM) photographs illustrated superior interfacial bonding and part integrity in the case of multi-material 3D printing.
Publisher: MDPI AG
Date: 26-04-2020
DOI: 10.3390/APP10093020
Abstract: Building on the recent progress of four-dimensional (4D) printing to produce dynamic structures, this study aimed to bring this technology to the next level by introducing control-based 4D printing to develop adaptive 4D-printed systems with highly versatile multi-disciplinary applications, including medicine, in the form of assisted soft robots, smart textiles as wearable electronics and other industries such as agriculture and microfluidics. This study introduced and analysed adaptive 4D-printed systems with an advanced manufacturing approach for developing stimuli-responsive constructs that organically adapted to environmental dynamic situations and uncertainties as nature does. The adaptive 4D-printed systems incorporated synergic integration of three-dimensional (3D)-printed sensors into 4D-printing and control units, which could be assembled and programmed to transform their shapes based on the assigned tasks and environmental stimuli. This paper demonstrates the adaptivity of these systems via a combination of proprioceptive sensory feedback, modeling and controllers, as well as the challenges and future opportunities they present.
Publisher: IOP Publishing
Date: 22-06-2022
Abstract: The aim of this paper was to design and fabricate a novel composite scaffold based on the combination of 3D-printed polylactic acid-based triply periodic minimal surfaces (TPMSs) and cell-laden alginate hydrogel. This novel scaffold improves the low mechanical properties of alginate hydrogel and can also provide a scaffold with a suitable pore size, which can be used in bone regeneration applications. In this regard, an implicit function was used to generate some gyroid TPMS scaffolds. Then the fused deposition modeling process was employed to print the scaffolds. Moreover, the micro computed tomography technique was employed to assess the microstructure of 3D-printed TPMS scaffolds and obtain the real geometries of printed scaffolds. The mechanical properties of composite scaffolds were investigated under compression tests experimentally. It was shown that different mechanical behaviors could be obtained for different implicit function parameters. In this research, to assess the mechanical behavior of printed scaffolds in terms of the strain–stress curves on, two approaches were presented: equivalent volume and finite element-based volume. Results of strain–stress curves showed that the finite-element based approach predicts a higher level of stress. Moreover, the biological response of composite scaffolds in terms of cell viability, cell proliferation, and cell attachment was investigated. In this vein, a dynamic cell culture system was designed and fabricated, which improves mass transport through the composite scaffolds and applies mechanical loading to the cells, which helps cell proliferation. Moreover, the results of the novel composite scaffolds were compared to those without alginate, and it was shown that the composite scaffold could create more viability and cell proliferation in both dynamic and static cultures. Also, it was shown that scaffolds in dynamic cell culture have a better biological response than in static culture. In addition, scanning electron microscopy was employed to study the cell adhesion on the composite scaffolds, which showed excellent attachment between the scaffolds and cells.
Publisher: Elsevier BV
Date: 2022
Location: United Kingdom of Great Britain and Northern Ireland
No related grants have been discovered for Mahdi Bodaghi.