ORCID Profile
0000-0002-2338-0101
Current Organisation
RMIT University
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In Research Link Australia (RLA), "Research Topics" refer to ANZSRC FOR and SEO codes. These topics are either sourced from ANZSRC FOR and SEO codes listed in researchers' related grants or generated by a large language model (LLM) based on their publications.
Manufacturing Processes and Technologies (excl. Textiles) | Metals and Alloy Materials | Manufacturing Engineering | Numerical Modelling and Mechanical Characterisation | Aerospace structures | Additive manufacturing | Manufacturing engineering | Materials Engineering | Nonlinear Optics and Spectroscopy | Metals and alloy materials |
Expanding Knowledge in Engineering | Metals (e.g. Composites, Coatings, Bonding) | Expanding Knowledge in the Physical Sciences | Structural Metal Products | Basic Aluminium Products | Expanding Knowledge in Technology
Publisher: Springer Science and Business Media LLC
Date: 07-2009
Publisher: Springer Science and Business Media LLC
Date: 23-02-2012
Publisher: IOP Publishing
Date: 06-2022
Abstract: Many
Publisher: Elsevier BV
Date: 05-2007
Publisher: Elsevier BV
Date: 09-2016
DOI: 10.1016/J.JMBBM.2016.05.008
Abstract: Ti-Zr alloys have recently started to receive a considerable amount of attention as promising materials for dental applications. This work compares mechanical properties of a new Ti-15Zr alloy to those of commercially pure titanium Grade4 in two surface conditions - machined and modified by sand-blasting and etching (SLA). As a result of significantly smaller grain size in the initial condition (1-2µm), the strength of Ti-15Zr alloy was found to be 10-15% higher than that of Grade4 titanium without reduction in the tensile elongation or compromising the fracture toughness. The fatigue endurance limit of the alloy was increased by around 30% (560MPa vs. 435MPa and 500MPa vs. 380MPa for machined and SLA-treated surfaces, respectively). Additional implant fatigue tests showed enhanced fatigue performance of Ti-15Zr over Ti-Grade4.
Publisher: Elsevier BV
Date: 11-2013
Publisher: Springer International Publishing
Date: 2019
Publisher: Trans Tech Publications, Ltd.
Date: 12-2011
DOI: 10.4028/WWW.SCIENTIFIC.NET/MSF.667-669.57
Abstract: Densification of metallic powders by means of extrusion is regarded as a very attractive processing technique that allows obtaining a high level of relative density of the compact. However, the uniformity of the relative density depends on that of strain distribution and on the processing parameters. Several variants of extrusion can be used for compaction of metal particulates, including the conventional extrusion (CE) and equal channel angular pressing (ECAP), often referred to as equal-channel angular extrusion. Each of these processes has certain advantages and drawbacks with respect to compaction. A comparative study of these two extrusion processes influencing the relative density of compacts has been conducted by numerical simulation using commercial finite element software DEFORM2D. The results have been validated by experiments with titanium and magnesium powders and chips.
Publisher: Springer Science and Business Media LLC
Date: 19-09-2017
DOI: 10.1038/S41598-017-12147-3
Abstract: Structural hierarchy is known to enhance the performance of many of Nature’s materials. In this work, we apply the idea of hierarchical structure to topologically interlocked assemblies, obtained from measurements under point loading, undertaken on identical discrete block ensembles with matching non-planar surfaces. It was demonstrated that imposing a hierarchical structure adds to the load bearing capacity of topological interlocking assemblies. The deformation mechanics of these structures was also examined numerically by finite element analysis. Multiple mechanisms of surface contact, such as slip and tilt of the building blocks, were hypothesised to control the mechanical response of topological interlocking assemblies studied. This was confirmed using as a model a newly designed interlocking block, where slip was suppressed, which produced a gain in peak loading. Our study highlights the possibility of tailoring the mechanical response of topological interlocking assemblies using geometrical features of both the element geometry and the contact surface profile.
Publisher: Springer Science and Business Media LLC
Date: 04-06-2015
DOI: 10.1038/SREP10732
Abstract: Internally Architectured Materials (IAMs) that exhibit different friction forces for sliding in the opposite directions are proposed. This is achieved by translating deformation normal to the sliding plane into a tangential force in a manner that is akin to a toothbrush with inclined bristles. Friction asymmetry is attained by employing a layered material or a structure with parallel ‘ribs’ inclined to the direction of sliding. A theory of directionally asymmetric friction is presented, along with prototype IAMs designed, fabricated and tested. The friction anisotropy (the ξ-coefficient) is characterised by the ratio of the friction forces for two opposite directions of sliding. It is further demonstrated that IAM can possess very high levels of friction anisotropy, with ξ of the order of 10. Further increase in ξ is attained by modifying the shape of the ribs to provide them with directionally dependent bending stiffness. Prototype IAMs produced by 3D printing exhibit truly giant friction asymmetry, with ξ in excess of 20. A novel mechanical rectifier, which can convert oscillatory movement into unidirectional movement by virtue of directionally asymmetric friction, is proposed. Possible applications include locomotion in a constrained environment and energy harvesting from oscillatory noise and vibrations.
Publisher: Elsevier BV
Date: 09-2017
Publisher: Elsevier BV
Date: 10-2019
Publisher: Elsevier BV
Date: 05-2018
Publisher: Wiley
Date: 02-04-2013
Publisher: Springer Science and Business Media LLC
Date: 11-09-2017
DOI: 10.1557/JMR.2017.339
Publisher: Elsevier BV
Date: 04-2008
Publisher: Wiley
Date: 22-03-2019
Publisher: Elsevier BV
Date: 2013
Publisher: Wiley
Date: 21-12-2016
Publisher: IOP Publishing
Date: 05-2017
Publisher: Elsevier BV
Date: 12-2019
Publisher: Elsevier BV
Date: 09-2014
Publisher: Wiley
Date: 17-03-2021
Abstract: The deformation behavior and evolution of strain distributions of flat metal sheets subjected to the high‐strain forming process of linear flow splitting (LFS) are studied using experimental and numerical techniques. The new tracer gradient method for the mapping of material flow based on diffusional concentration gradients is proposed. The method is validated using theoretical predictions for rolling of a sheet and shown to overcome the limitations of previous techniques. A parametric finite‐element model for LFS of a HC800LA grade steel is developed and validated against the results of the tracer gradient method. A sensitivity study is undertaken to investigate the effects of strain‐hardening behavior and sheet thicknesses on the LFS process. A good agreement between experimental and numerical results is obtained, with the friction between rolls and sheet found to be a critical parameter in the modeling of the process. It is further observed that the formation of the characteristic steady state in the LFS process is linked to the material‐hardening behavior and not the geometry of the sheet.
Publisher: Springer Science and Business Media LLC
Date: 24-05-2016
DOI: 10.1038/SREP26706
Abstract: Structural composites inspired by nacre have emerged as prime exemplars for guiding materials design of fracture-resistant, rigid hybrid materials. The intricate microstructure of nacre, which combines a hard majority phase with a small fraction of a soft phase, achieves superior mechanical properties compared to its constituents and has generated much interest. However, replicating the hierarchical microstructure of nacre is very challenging, not to mention improving it. In this article, we propose to alter the geometry of the hard building blocks by introducing the concept of topological interlocking. This design principle has previously been shown to provide an inherently brittle material with a remarkable flexural compliance. We now demonstrate that by combining the basic architecture of nacre with topological interlocking of discrete hard building blocks, hybrid materials of a new type can be produced. By adding a soft phase at the interfaces between topologically interlocked blocks in a single-build additive manufacturing process, further improvement of mechanical properties is achieved. The design of these fabricated hybrid structures has been guided by computational work elucidating the effect of various geometries. To our knowledge, this is the first reported study that combines the advantages of nacre-inspired structures with the benefits of topological interlocking.
Publisher: Elsevier BV
Date: 12-2022
Publisher: American Chemical Society (ACS)
Date: 03-01-2021
Publisher: Elsevier BV
Date: 11-2020
Publisher: Elsevier BV
Date: 09-2019
DOI: 10.1016/J.JMBBM.2019.05.019
Abstract: Integrating porous networks in load-bearing implants is essential in order to improve mechanical compatibility with the host tissue. Additive manufacturing has enabled the optimisation of the mechanical properties of metallic biomaterials, notably with the use of novel periodic regular geometries as porous structures. In this work, we successfully produced solid and lattice structures made of Ti-25Ta alloy with selective laser melting (SLM) using a Schwartz primitive unit-cell for the first time. The manufacturability and repeatability of the process was assessed through macrostructural and microstructural observations along with compressive testing. The mechanical properties are found to be suitable for bone replacement applications, showing significantly reduced elastic moduli, ranging from 14 to 36 GPa depending on the level of porosity. Compared to the conventionally used biomedical Ti-6Al-4V alloy, the Ti-Ta alloy offers superior mechanical compatibility for the targeted applications with lower elastic modulus, similar strength and higher ductility, making the Ti-25Ta alloy a promising candidate for a new generation of load-bearing implants.
Publisher: AIP Publishing
Date: 05-01-2018
DOI: 10.1063/1.5006359
Abstract: While suitable texture has been developed in Nd2Fe14B/α-Fe nanocomposites via thermomechanical processing methods such as die upsetting by incorporating low melting point eutectic Nd-Cu additives, significant grain coarsening occurs during this process due to the high temperature and long timescales involved, resulting in a loss of exchange coupling. Equal channel angular pressing (ECAP) is a severe plastic deformation technique which has been successfully used to produce a suitable texture in single-phase Nd2Fe14B at temperatures on the order of 500°C while preserving grain sizes on the order of 20-30nm. We investigate the development of texture in a commercial Nd2Fe14B/α-Fe nanocomposite alloy with added Nd90Cu10 produced via ECAP and then characterise it using texture x-ray diffraction and magnetic measurements. It is found that initial texture can be developed in this nanocomposite system at T = 520°C via ECAP. The average grain size of Nd2Fe14B as measured via X-ray diffraction after ECAP remains below 50nm with a developed texture. The effect of varying the amount of Nd90Cu10 additive is also investigated. It is found that with decreasing Nd90Cu10, the degree of texture is reduced while the volume fraction of α-Fe increases. This work demonstrates the development of texture in nanocomposite Nd2Fe14B/α-Fe with Nd-Cu additives whilst maintaining a grain size of approximately 50nm.
Publisher: Elsevier BV
Date: 12-2008
Publisher: IOP Publishing
Date: 23-01-2015
Publisher: Inderscience Publishers
Date: 2020
Publisher: Elsevier BV
Date: 04-2020
Publisher: Elsevier BV
Date: 2020
Publisher: Elsevier BV
Date: 07-2010
Publisher: Springer Science and Business Media LLC
Date: 09-06-2020
Publisher: Elsevier BV
Date: 11-2021
Publisher: MDPI AG
Date: 21-03-2018
DOI: 10.3390/MET8040200
Publisher: Elsevier BV
Date: 07-2012
Publisher: Elsevier BV
Date: 07-2015
Publisher: Springer Science and Business Media LLC
Date: 13-04-2023
DOI: 10.1007/S10845-023-02119-Y
Abstract: Over the past several decades, metal Additive Manufacturing (AM) has transitioned from a rapid prototyping method to a viable manufacturing tool. AM technologies can produce parts on-demand, repair damaged components, and provide an increased freedom of design not previously attainable by traditional manufacturing techniques. The increasing maturation of metal AM is attracting high-value industries to directly produce components for use in aerospace, automotive, biomedical, and energy fields. Two leading processes for metal part production are Powder Bed Fusion with laser beam (PBF-LB/M) and Directed Energy Deposition with laser beam (DED-LB/M). Despite the many advances made with these technologies, the highly dynamic nature of the process frequently results in the formation of defects. These technologies are also notoriously difficult to control, and the existing machines do not offer closed loop control. In the present work, the application of various Machine Learning (ML) approaches and in-situ monitoring technologies for the purpose of defect detection are reviewed. The potential of these methods for enabling process control implementation is discussed. We provide a critical review of trends in the usage of data structures and ML algorithms and compare the capabilities of different sensing technologies and their application to monitoring tasks in laser metal AM. The future direction of this field is then discussed, and recommendations for further research are provided. Graphical abstract
Publisher: Elsevier BV
Date: 04-2012
Publisher: Springer Science and Business Media LLC
Date: 29-01-2020
DOI: 10.1007/S11837-020-04028-4
Abstract: We present our latest results on linking the process–structure–properties–performance (PSPP) chain for metal additive manufacturing (AM), using a multi-scale and multi-physics integrated computational materials engineering (ICME) approach. The abundance of design parameters and the complex relationship between those and the performance of AM parts have so far impeded the widespread adoption of metal AM technologies for structurally critical load-bearing components. To unfold the full potential of metal AM, establishing a full quantitative PSPP linkage is essential. It will not only help in understanding the underlying physics but will also serve as a powerful and effective tool for optimal computational design. In this work, we illustrate an ex le of ICME-based PSPP linkage in metal AM, along with a hybrid physics-based data-driven strategy for its application in the optimal design of a component. Finally, we discuss our outlook for the improvement of each part in the computational linking of the PSPP chain.
Publisher: Elsevier BV
Date: 2021
Publisher: Wiley
Date: 25-01-2012
Publisher: Springer Science and Business Media LLC
Date: 21-01-2014
DOI: 10.1038/SREP03783
Publisher: Elsevier BV
Date: 08-2020
Publisher: MDPI AG
Date: 25-09-2022
DOI: 10.3390/MET12101601
Abstract: The energy used to melt the material at each layer during laser-directed energy deposition (L-DED) accumulates in the solidified layers upon layer deposition and leads to an increase in the temperature of the part with an increasing number of layers. This heat accumulation can lead to inhomogeneous solidification conditions, increasing residual stresses and potentially anisotropic mechanical properties due to columnar grain structures. In this work, infrared imaging is applied during the directed energy deposition process to capture the evolution of the temperature field in high spatial and temporal evolutions. Image processing algorithms determined the solidification rate and the temperature gradient in the spatial and temporal evolutions and evidenced their change with the proceeding deposition process. Metallographic analysis proves that these changes significantly affect the local grain structure of the L-DED fabricated parts. The study provides comprehensive quantitative measurements of the change in the solidification variables in local and temporal resolutions. The comprehensive comparison of different parameter combinations reveals that applied power, and especially the frequency of the consecutive deposition of the in idual layers, are the key parameters to adjusting heat accumulation. These findings provide a methodology for optimising L-DED manufacturing processes and tailoring the local microstructure development by controlling heat accumulation.
Start Date: 03-2015
End Date: 02-2021
Amount: $4,000,000.00
Funder: Australian Research Council
View Funded ActivityStart Date: 2023
End Date: 12-2023
Amount: $450,294.00
Funder: Australian Research Council
View Funded ActivityStart Date: 02-2016
End Date: 12-2019
Amount: $164,000.00
Funder: Australian Research Council
View Funded ActivityStart Date: 08-2022
End Date: 07-2023
Amount: $320,000.00
Funder: Australian Research Council
View Funded Activity