ORCID Profile
0000-0001-5859-9616
Current Organisation
Nanyang Technological University
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Publisher: MDPI AG
Date: 24-11-2021
Abstract: The bladder molding process is primarily used in sporting applications but mostly with prepregs. Bladder-Assisted Resin Transfer Molding (B-RTM) presents the tremendous potential to automate and mass produce the complex hollow-composite profiles. Thin-ply, non-crimp fabrics (NCFs) provide excellent mechanical, fracture toughness, and vibration d ing properties on top of the weight saving it offers to a final product. However, these fiber architectures are difficult to inject due to the resistance they provide for the polymer flow using the liquid injection process. Therefore, it is mandatory to optimize the process parameters to reduce the time for injection and simultaneously achieve better consolidation. This work presents a first, detailed, experimental case study to successfully inject a low-permeability, thin-ply, complex, thermoplastic tubular structure, and the effect of process parameters, boundary conditions, the associated manufacturing challenges, and proposed solutions are deliberated in this paper.
Publisher: Elsevier BV
Date: 02-2018
Publisher: MDPI AG
Date: 29-05-2020
DOI: 10.3390/JCS4020061
Abstract: Advanced manufacturing techniques, such as automated fiber placement and additive manufacturing enables the fabrication of fiber-reinforced polymer composite components with customized material and structural configurations. In order to take advantage of this customizability, the design process for fiber-reinforced polymer composite components needs to be improved. Machine learning methods have been identified as potential techniques capable of handling the complexity of the design problem. In this review, the applications of machine learning methods in various aspects of structural component design are discussed. They include studies on microstructure-based material design, applications of machine learning models in stress analysis, and topology optimization of fiber-reinforced polymer composites. A design automation framework for performance-optimized fiber-reinforced polymer composite components is also proposed. The proposed framework aims to provide a comprehensive and efficient approach for the design and optimization of fiber-reinforced polymer composite components. The challenges in building the models required for the proposed framework are also discussed briefly.
Publisher: Springer Science and Business Media LLC
Date: 05-2019
Publisher: SAGE Publications
Date: 02-02-2018
Abstract: Non-crimp fabrics are fabric tapes stitched to an adjacent orthogonal fabric with no associated crimp. In the current research, the effect of fixation polyester stitches in improving through-the-thickness properties of non-crimp fabric composite laminates is investigated. Detailed experimental studies on interlaminar fracture toughness and static indentation properties of stitched and unstitched thin ply carbon fibre epoxy composites have been conducted. About 23% higher peak load and 37% higher energy absorption were noticed during static indentation tests for the stitched ply composites. A detailed SEM investigation has shown that the stitch-stitch interaction ‘within a bi-angle ply’ and ‘between the bi-angle ply’ plays a significant role in reducing the delamination extent. The critical energy release rate during Mode I fracture toughness of stitched composites was found to be 26.5% higher and SEM investigation depicted that the stitches promote the intra-laminar delamination and enhance the toughness of the composite.
Publisher: SAGE Publications
Date: 14-08-2015
Abstract: In the world of fast-growing technology, switch from traditional wooden and metallic sports racquets to next generation powerful racquets is inevitable with the advent of carbon fibres, which offer benefits like increased strength, stiffness, impact, and efficient vibration and d ing properties. The introduction of carbon fibres, however, comes with challenges of choosing a right matrix system that, in combination, provides the best solution without sacrificing performance. Non-crimp fabric thin C-Ply composites have the potential to suppress the micro cracks and delamination until the material’s ultimate strength. But still, their usage and the possible advantages they can offer in sports applications like tennis racquets, badminton racquets or table tennis bats and so on are yet to be explored. This article aims at exploring the niche benefits offered by thin C-Ply™ carbon fibres in combination with thermoset and thermoplastic matrices in sports applications, especially racquets. The composites comprised multi-axial reinforcement fabrics/non-crimp fabrics infused with a room-temperature cure epoxy or a thermoplastic resin having low mix viscosity (200 cps) suitable for vacuum-assisted resin infusion. The mechanical properties of carbon fibre thin C-Ply/(thermoplastic or thermoset) composites pivotal in racquets, like tensile and flexural stiffness and modulus, have been determined experimentally. Double cantilever beam Mode I tests are also carried out to determine the bonding strength between the plies and the matrix interface as most of the failures in sports equipment are accompanied by either bond failures or imperfections within the structure. The findings of testing of various specimens are presented and discussed.
Publisher: Springer Science and Business Media LLC
Date: 27-03-2021
Publisher: SAGE Publications
Date: 10-2013
Abstract: This paper investigates fabrication and mechanical properties of L-930 carbon fiber reinforced polymer woven prepreg composites cured using three different techniques: (1) thermal, (2) microwave, and (3) the combination of microwave and thermal. The third technique was established through parametric studies and proved to be an efficient method in curing the carbon fiber reinforced polymer prepregs without compromising mechanical properties, but with significant energy and time saving. With 20 min in microwave at 510 W followed by 60 min thermal curing in convection oven at 120℃ provided optimum results in terms of time and energy saving. The process was 2.5 times faster than and consumed only 1/4th of energy required for the autoclave curing. The mechanical properties in tension and flexure of carbon fiber reinforced polymer [0/90] and [±45] laminates cured with this technique were 1–5% better than the autoclave cured laminates. The details of the composites fabrication, the curing techniques, the experiments conducted along with the rationale and underlying reasons for the success of the new “microwave–thermal” curing technique are presented in this paper.
Publisher: Springer Science and Business Media LLC
Date: 08-2019
Publisher: Elsevier BV
Date: 10-2020
Publisher: Elsevier BV
Date: 06-2019
Publisher: MDPI AG
Date: 10-10-2017
DOI: 10.3390/FIB5040038
Publisher: MDPI AG
Date: 11-06-2021
Abstract: Fiber reinforced thermoplastic composites are gaining popularity in many industries due to their short consolidation cycles, among other advantages over thermoset-based composites. Computer aided manufacturing processes, such as filament winding and automated fiber placement, have been used conventionally for thermoset-based composites. The automated processes can be adapted to include in situ consolidation for the fabrication of thermoplastic-based composites. In this paper, a detailed literature review on the factors affecting the in situ consolidation process is presented. The models used to study the various aspects of the in situ consolidation process are discussed. The processing parameters that gave good consolidation results in past studies are compiled and highlighted. The parameters can be used as reference points for future studies to further improve the automated manufacturing processes.
Publisher: Elsevier BV
Date: 10-2020
Publisher: Elsevier BV
Date: 11-2018
Publisher: SAGE Publications
Date: 20-06-2017
Abstract: Electrically nonconductive composites are required in various engineering applications ranging from radome, antenna and many more. This research aims at investigating the mechanical properties of electrically non-conductive hybrid composites (thin carbon non-crimp fabric, Kevlar and E-glass fabrics) in combination with thermosetting epoxy resin. The composites comprise of multi-axial textile reinforcement carbon fabrics in the middle section with symmetrical quasi-isotropic layup, sandwiched with Kevlar fibre for improved impact performance and E-glass fibre at the outermost parts for electrical insulation. The fabrics are injected with room-temperature-cure epoxy using economical and energy saving resin transfer moulding manufacturing process. Electrical continuity tests and mechanical properties including vibration d ing response, flexure and impact were studied to investigate the performances of the manufactured hybrid composites. Three hybrid laminate configurations were manufactured, and experimental results showed that hybrid composite with more number of Kevlar layers performed better for vibration and flexure testing. For impact performance, results showed that the absorbed impact energy improved with the inclusion of more glass layers, whereas configuration with more Kevlar layers experienced greater peak load to failure. The details of the composites fabrication, manufacturing and experiments conducted and the related findings with underlying reasons for the improvement offered by particular group of laminate configuration are discussed in the article.
Publisher: Elsevier BV
Date: 11-2017
Publisher: MDPI AG
Date: 15-03-2017
DOI: 10.3390/MA10030293
Publisher: Elsevier BV
Date: 12-2020
No related grants have been discovered for Dr. Somen Bhudolia.