The Coupling of Plasticity, Microstructure and Phase Transformations in the Design of Novel Magnesium Alloys for the Automotive Industry. The desire to reduce the weight of automobiles due to legislative requirements on fuel emissions and to reduce overall fuel consumption is the driving force behind research into the development of new Mg-based alloys to replace the heavier steel and Al-alloy components in automobiles. Given the enormous worldwide transportation market and the environmental and ....The Coupling of Plasticity, Microstructure and Phase Transformations in the Design of Novel Magnesium Alloys for the Automotive Industry. The desire to reduce the weight of automobiles due to legislative requirements on fuel emissions and to reduce overall fuel consumption is the driving force behind research into the development of new Mg-based alloys to replace the heavier steel and Al-alloy components in automobiles. Given the enormous worldwide transportation market and the environmental and legislative motivation for reducing fuel emissions, the development of new Mg-based alloys capable of meeting this demand from automotive manufacturers represents both a potentially large economic advantage to the country of development as well as helping to address the environmental concern about fuel emissions.Read moreRead less
Stronger zinc alloys for more flexible biodegradable stents. This project aims to develop stronger zinc alloys for a new class of biodegradable metallic stents. A key challenge for biodegradable stent technology is to make stents as thin as possible while also being strong. This project will develop ultra-high strength zinc alloys that can be used to fabricate thinner biodegradable stents for easier surgical operation. The project outcomes should be a major step in the design and development of ....Stronger zinc alloys for more flexible biodegradable stents. This project aims to develop stronger zinc alloys for a new class of biodegradable metallic stents. A key challenge for biodegradable stent technology is to make stents as thin as possible while also being strong. This project will develop ultra-high strength zinc alloys that can be used to fabricate thinner biodegradable stents for easier surgical operation. The project outcomes should be a major step in the design and development of a new generation of biodegradable stents that will avoid the risks associated with existing products and potentially create a better life for millions of patients worldwide.Read moreRead less
Titanium Alloy Scaffolds for Osseointegration Implant Materials. Australians' life expectancies are among the highest in the world. Degeneration of load bearing bones in the elderly of age 65 and over often requires the inception of biomaterial implants. For the hip and knee replacements alone, there are over 52,000 operations performed in Australia each year at an estimated cost of over $500 million. The success of these procedures depends on the implant biomaterials. The outcomes of this proje ....Titanium Alloy Scaffolds for Osseointegration Implant Materials. Australians' life expectancies are among the highest in the world. Degeneration of load bearing bones in the elderly of age 65 and over often requires the inception of biomaterial implants. For the hip and knee replacements alone, there are over 52,000 operations performed in Australia each year at an estimated cost of over $500 million. The success of these procedures depends on the implant biomaterials. The outcomes of this project are a new category of porous bone implant materials for load bearing applications.Read moreRead less
Studies on metal dusting : reaction mechanisms and their control. Gases which are supersaturated with carbon can react at high temperatures with steels and nickel-base alloys to destroy them, producing a dust of carbon plus metal and/or metal carbides. The mechanism is not properly understood, and the rate of the process impossible to predict. This program will dissect the mechanism using kinetic studies and electron microscopy of precisely located parts of the reacting system. Ways of controll ....Studies on metal dusting : reaction mechanisms and their control. Gases which are supersaturated with carbon can react at high temperatures with steels and nickel-base alloys to destroy them, producing a dust of carbon plus metal and/or metal carbides. The mechanism is not properly understood, and the rate of the process impossible to predict. This program will dissect the mechanism using kinetic studies and electron microscopy of precisely located parts of the reacting system. Ways of controlling the process via alloy compositional changes will be explored.Read moreRead less
Thixotropic Structure Generation and Semisolid Casting of Aluminium and Magnesium Alloys. A range of aluminium and magnesium alloys will be prepared by controlled-pouring to produce structures suitable for semisolid forming. The conditions around grain nucleation and growth will be studied to ascertain the controlling factors in producing suitable microstructures. A computer model to simulate the thixotropic structure formation and define the processing parameters will be developed. Semisolid c ....Thixotropic Structure Generation and Semisolid Casting of Aluminium and Magnesium Alloys. A range of aluminium and magnesium alloys will be prepared by controlled-pouring to produce structures suitable for semisolid forming. The conditions around grain nucleation and growth will be studied to ascertain the controlling factors in producing suitable microstructures. A computer model to simulate the thixotropic structure formation and define the processing parameters will be developed. Semisolid casting using the produced feedstock will lead to extensive knowledge about the effect of different microstructures and alloys on semisolid castability. Outcomes from the project will significantly advance the scientific understanding of the thixotropic structure generation and accelerate the development of semisolid processing technology.Read moreRead less
Design of reactive foils for joining amorphous alloys. Amorphous alloys or metallic glasses are special materials that retain the random structure of a liquid but in a solid form. They can show special properties of very high strength, toughness and corrosion resistance. The enormous difficulty in joining amorphous alloys to make larger assemblies is greatly curbing their uptake in technology. In this research, state of the art experimental and computational tools will be used to investigate the ....Design of reactive foils for joining amorphous alloys. Amorphous alloys or metallic glasses are special materials that retain the random structure of a liquid but in a solid form. They can show special properties of very high strength, toughness and corrosion resistance. The enormous difficulty in joining amorphous alloys to make larger assemblies is greatly curbing their uptake in technology. In this research, state of the art experimental and computational tools will be used to investigate the extremely fast high temperature reactions occurring in reactive foils of layered metals which, when inserted at the proposed join and ignited, quickly produce a bond. The research will lay the foundation for a robust and reliable means for joining amorphous alloys by means of reactive foils. Read moreRead less
"Metal dusting" of austenitic alloys: mechanisms and interventions. "Metal dusting" is a catastrophic form of metal corrosion which we do not yet understand. It affects industries important to Australia: reforming of natural gas and (potentially) ceramic oxide fuel cells. This project aims to understand the process of austenitic alloy dusting, and thereby design materials to resist this form of attack. This will allow new natural gas processing industries in Australia to be internationally compe ...."Metal dusting" of austenitic alloys: mechanisms and interventions. "Metal dusting" is a catastrophic form of metal corrosion which we do not yet understand. It affects industries important to Australia: reforming of natural gas and (potentially) ceramic oxide fuel cells. This project aims to understand the process of austenitic alloy dusting, and thereby design materials to resist this form of attack. This will allow new natural gas processing industries in Australia to be internationally competitive.
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A Novel Approach to Grain Refinement of Cast Metals. This proposal combines fundamental scientific studies with applied engineering research. The outcomes will offer materials scientists and engineers with a totally new way to understand the grain refinement of cast metals. The new scientific knowledge generated will put Australia at the absolute forefront of the field and maintain our internationally leading position. The new grain refiners and the relevant master alloys to be developed will ....A Novel Approach to Grain Refinement of Cast Metals. This proposal combines fundamental scientific studies with applied engineering research. The outcomes will offer materials scientists and engineers with a totally new way to understand the grain refinement of cast metals. The new scientific knowledge generated will put Australia at the absolute forefront of the field and maintain our internationally leading position. The new grain refiners and the relevant master alloys to be developed will have strong potential to be commercialized to produce cast metals with much improved properties and performance. This will not only increase Australian competitive ability in the international market, but will also make considerable economic benefits.Read moreRead less
Controlling corrosion of steel by carbon dioxide-rich gases at high temperatures. A growing difficulty for Australia is the need to reduce carbon dioxide (CO2) emissions whilst maintaining the economic advantages of coal fired power stations. Technologies for capturing CO2 from these stations are being developed, but inevitably involve the need to handle hot CO2-rich gases. These are surprisingly corrosive to the materials of which power stations are constructed, in a way which is not fully unde ....Controlling corrosion of steel by carbon dioxide-rich gases at high temperatures. A growing difficulty for Australia is the need to reduce carbon dioxide (CO2) emissions whilst maintaining the economic advantages of coal fired power stations. Technologies for capturing CO2 from these stations are being developed, but inevitably involve the need to handle hot CO2-rich gases. These are surprisingly corrosive to the materials of which power stations are constructed, in a way which is not fully understood. This project aims to achieve this understanding, and to provide the basis for future alloy design.Read moreRead less
Surface Nanocrystallization and Surface Alloying of Nonferrous Alloys. The research will offer materials scientists a totally new way to undertake surface modification for nonferrous alloys. The low temperature surface alloying technique to be developed will considerably improve the surface durability, therefore increase the service life of components. Combination of the surface alloying treatment with the ageing process can save energy and lower the cost of product. This will enhance Austral ....Surface Nanocrystallization and Surface Alloying of Nonferrous Alloys. The research will offer materials scientists a totally new way to undertake surface modification for nonferrous alloys. The low temperature surface alloying technique to be developed will considerably improve the surface durability, therefore increase the service life of components. Combination of the surface alloying treatment with the ageing process can save energy and lower the cost of product. This will enhance Australia's competitive ability in international markets. The study of atomic diffusion in nanomaterials will significantly contribute to material science and increase Australian research reputation in the world. In addition, the project initiates the research on surface nanocrystallization in Australia. Read moreRead less