Dynamic Controllability Analysis for Plantwide Process Design and Control. World-wide chemical plants represent many billions of dollars of investment. Improvements to the process designs in terms of controllability would have the potential to provide large economic benefits, as it implies improved productivity, reduced operating costs and product variability. This proposed research will be a step towards integration of process design and control, which has been widely recognized as the key to t ....Dynamic Controllability Analysis for Plantwide Process Design and Control. World-wide chemical plants represent many billions of dollars of investment. Improvements to the process designs in terms of controllability would have the potential to provide large economic benefits, as it implies improved productivity, reduced operating costs and product variability. This proposed research will be a step towards integration of process design and control, which has been widely recognized as the key to this improvement. The outcomes from this project may be readily implemented in process design practice, and therefore have a direct impact to the Australian and world-wide process industries, helping to build a more efficient and environmental conscious Australian process industries.Read moreRead less
Plantwide Control of Modern Chemical Processes from a Network Perspective. Complex plants increasingly appear in modern Australian process industries, particularly in mineral processing, petrochemical and renewable energies sectors. These plants represent vast capital costs and manufacture products at a very large scale. Improvement in control and operation of these processes can potentially provide significant economic benefits. The expected outcome of this research is an effective approach to ....Plantwide Control of Modern Chemical Processes from a Network Perspective. Complex plants increasingly appear in modern Australian process industries, particularly in mineral processing, petrochemical and renewable energies sectors. These plants represent vast capital costs and manufacture products at a very large scale. Improvement in control and operation of these processes can potentially provide significant economic benefits. The expected outcome of this research is an effective approach to improve operational safety, efficiency, product quality and manufacturing flexibility, helping to build a more efficient and environmental conscious Australian chemical industry. This project will also enhance Australia's scientific reputation in the frontier research area of advanced process control and management.Read moreRead less
Improving the Processing of Timber from Plantation Forests: The Challenge of Managing Variability. Drying is a key step in processing timber. The increasing availability of plantation hardwood timber, with greater variability in its properties than previous resources, presents an opportunity to take advantage of the development of better mathematical techniques for process optimization and better drying and mechanical models for timber to address this challenge. This project will produce optimi ....Improving the Processing of Timber from Plantation Forests: The Challenge of Managing Variability. Drying is a key step in processing timber. The increasing availability of plantation hardwood timber, with greater variability in its properties than previous resources, presents an opportunity to take advantage of the development of better mathematical techniques for process optimization and better drying and mechanical models for timber to address this challenge. This project will produce optimized drying schedules, which are combinations of temperatures and humidities used during drying, to effectively dry plantation timber with variable properties, producing timber for high-value and appearance-grade end uses, such as flooring and furniture.Read moreRead less
Exploiting Resonance in Improving Dried Timber Quality by Optimizing Cyclic Drying Processes in Solar Kilns. Maximizing the value of final dried timber is essential for maximizing the economic benefits for Australia. If 10% of one million cubic metres of sawn hardwood timber produced annually in Australia increases its value raised by $500/m3, then the potential direct gain to Australian companies is over A$50 million per year. Multiplier effects include future applications to the drying of fo ....Exploiting Resonance in Improving Dried Timber Quality by Optimizing Cyclic Drying Processes in Solar Kilns. Maximizing the value of final dried timber is essential for maximizing the economic benefits for Australia. If 10% of one million cubic metres of sawn hardwood timber produced annually in Australia increases its value raised by $500/m3, then the potential direct gain to Australian companies is over A$50 million per year. Multiplier effects include future applications to the drying of foods, where the potential benefit in using solar kilns is a reduction in CO2 emissions of at least a million tonnes of CO2 per year, and a potential cost reduction of A$38 million per year.Read moreRead less
Understanding and Controlling Wall Deposition in Spray Dryers via Experimental and Computational Fluid Dynamics (CFD) Studies. A key problem in operating spray dryers for producing milk powders and other consumer products, such as detergents, is the occurrence of internal wall deposits of powder, leading to thermal degradation of the products and potential fire hazards. However, no fundamental theory has been applied in spray dryers to allow this process to be controlled. The proposed project wi ....Understanding and Controlling Wall Deposition in Spray Dryers via Experimental and Computational Fluid Dynamics (CFD) Studies. A key problem in operating spray dryers for producing milk powders and other consumer products, such as detergents, is the occurrence of internal wall deposits of powder, leading to thermal degradation of the products and potential fire hazards. However, no fundamental theory has been applied in spray dryers to allow this process to be controlled. The proposed project will use state-of-the-art experimental and computational techniques to gain a fundamental understanding of this phenomenon and will develop a validated wall deposition model to predict when and to what extent this process occurs, to give higher throughputs and/or more efficient systems.Read moreRead less
Improving Powder Properties by Using Spray Dryers to Process Amorphous Components of Solids into Crystalline Materials. Australia has a large food and dairy processing industry, capturing 13% of the world dairy export market, worth US$460 million annually. This proposal will build on Australia's strengths in dairy and food industries, particularly milk powder products. This project will enhance our competitive advantage in the production of dried foodstuffs by streamlining their production and ....Improving Powder Properties by Using Spray Dryers to Process Amorphous Components of Solids into Crystalline Materials. Australia has a large food and dairy processing industry, capturing 13% of the world dairy export market, worth US$460 million annually. This proposal will build on Australia's strengths in dairy and food industries, particularly milk powder products. This project will enhance our competitive advantage in the production of dried foodstuffs by streamlining their production and allowing tailored and new powder products to be created.Read moreRead less
Development of an integrated methodology to assess dewatering system performance in solid-liquid separation. 3D visualisations of microstructures are possible with techniques such as confocal laser microscopy and high resolution X-ray microtomography. Data obtained in-situ enable direct computation of solids assembly properties and their permeability to fluids. A specific application involving aggregate formation and sediment networks could be evaluated through micro-scale analysis combined with ....Development of an integrated methodology to assess dewatering system performance in solid-liquid separation. 3D visualisations of microstructures are possible with techniques such as confocal laser microscopy and high resolution X-ray microtomography. Data obtained in-situ enable direct computation of solids assembly properties and their permeability to fluids. A specific application involving aggregate formation and sediment networks could be evaluated through micro-scale analysis combined with robust fluid flow simulations. The method can potentially be utilized to predict trends such as filtration behaviour of materials under different states of compression. This offers significant benefits in formulating the design of flocculated systems pertinent to a number of industrial sectors wishing to design optimum solid-liquid separation processes.Read moreRead less
New dispersants for improved agrochemical and allied formulations. This project will deliver substantial benefits for national regional communities and the environment through improved agrochemical dispersion, and reduced pesticide and water use. This project will deliver improved products for agrochemicals and animal food, bringing significant agricultural advantages to Australia. This will help Huntsman with cutting-edge technologies in manufacturing agrochemical and related products for the n ....New dispersants for improved agrochemical and allied formulations. This project will deliver substantial benefits for national regional communities and the environment through improved agrochemical dispersion, and reduced pesticide and water use. This project will deliver improved products for agrochemicals and animal food, bringing significant agricultural advantages to Australia. This will help Huntsman with cutting-edge technologies in manufacturing agrochemical and related products for the national and global markets. We will provide advanced training for postgraduate and research personnel that will be sought-after by the agrochemical and allied industries.Read moreRead less
Electrocoagulation as a low-cost option for the continuous treatment of highly polluted wastewater. Water is a critically important 'raw material' with less than 0.01% of Earth's total supply being readily available. 'Once through' utilisation of this resource is no longer an acceptable industrial practise. Recycling/reuse of industrial wastewater must become the norm with economic pollutant recovery being seen as integral to the solution. The food/beverage industries are major water users. Deta ....Electrocoagulation as a low-cost option for the continuous treatment of highly polluted wastewater. Water is a critically important 'raw material' with less than 0.01% of Earth's total supply being readily available. 'Once through' utilisation of this resource is no longer an acceptable industrial practise. Recycling/reuse of industrial wastewater must become the norm with economic pollutant recovery being seen as integral to the solution. The food/beverage industries are major water users. Detailed scoping work in 2005 has identified electrocoagulation as a technically simple and economically viable option for this industry sector. Our industry partner is part of a global multi-national corporation within which successful wastewater treatment technology will be rapidly exploited and exported. Read moreRead less
Optimisation and Control of Bagasse Handling System in a Sugar Mill. Bagasse, the fibre residue from sugar cane, is used as fuel in suspension fired boilers for energy production for the sugar milling process. The use of bagasse as a fuel is currently gaining more prominence as the sugar industry looks to co-generation joint ventures with traditional electricity supply and generation authorities. This project is aimed at applying optimisation and control techniques to bagasse handling system in ....Optimisation and Control of Bagasse Handling System in a Sugar Mill. Bagasse, the fibre residue from sugar cane, is used as fuel in suspension fired boilers for energy production for the sugar milling process. The use of bagasse as a fuel is currently gaining more prominence as the sugar industry looks to co-generation joint ventures with traditional electricity supply and generation authorities. This project is aimed at applying optimisation and control techniques to bagasse handling system in a CSR sugar mill so that the fibre residue from sugar cane can be used to gain maximum efficiency in generating energy supplies in the sugar mill. If the project succeeds, other sugar mills from CSR would implement the advanced control system.Read moreRead less