A novel low-energy process route for primary copper production utilising synergistic hydro- and pyro-metallurgical processes. With increasing demand for copper metal, there is an urgent need to find new ways to efficiently treat lower grade ores. The new process offers a way of significantly reducing energy consumption and greenhouse gas emissions in primary copper production and making more efficient use of the world's copper resources.
Matching flotation concentrate composition to downstream processing in copper production at the Olympic Dam operations of BHP Billiton. This research is important for the Australian and South Australian economies. There are both large capital and operating costs benefits if a successful and robust mineral separation can be achieved. Being able to separate different copper sulphide minerals in copper concentrates will have global significance. In the particular case of Olympic Dam mine, the imp ....Matching flotation concentrate composition to downstream processing in copper production at the Olympic Dam operations of BHP Billiton. This research is important for the Australian and South Australian economies. There are both large capital and operating costs benefits if a successful and robust mineral separation can be achieved. Being able to separate different copper sulphide minerals in copper concentrates will have global significance. In the particular case of Olympic Dam mine, the impact of being able to separate the copper sulphide minerals at the mineral processing stage is a significant reduction in operating costs, which is a result of reduced ore handling, mining and smelting costs.Read moreRead less
Optimising the Recovery of Fine and Coarse Particles in Mineral Flotation. The collection of fine (<10 microns) and coarse (>100 microns) mineral particles by gas bubbles is the very heart of the selective froth flotation process. In the flotation of minerals, losses of fine and coarse value minerals equate to approximately $500M annually in Australia alone. The significance of flotation to the Australian economy may be judged from the fact that over $39b in commodity exports was derived from t ....Optimising the Recovery of Fine and Coarse Particles in Mineral Flotation. The collection of fine (<10 microns) and coarse (>100 microns) mineral particles by gas bubbles is the very heart of the selective froth flotation process. In the flotation of minerals, losses of fine and coarse value minerals equate to approximately $500M annually in Australia alone. The significance of flotation to the Australian economy may be judged from the fact that over $39b in commodity exports was derived from the minerals and energy industries in 2001, rising to well over $75b in 2005 (Australian Bureau of Statistics). These industries produce mineral concentrates of specific interest to our Industry Partner, such as copper, nickel, zinc and coal.Read moreRead less
Enhanced Fractionation of Mineral Particles According to Density. Aims: -to achieve a significant advance in the hydrodynamic fractionation of particles on the basis of density, and develop an algorithm to deconvolve the fractionation data to produce the underlying density distribution of the particles. Significance: This density distribution, which is used in resource assessment, plant design, and process evaluation in mineral processing, is currently produced using toxic, and environmentally d ....Enhanced Fractionation of Mineral Particles According to Density. Aims: -to achieve a significant advance in the hydrodynamic fractionation of particles on the basis of density, and develop an algorithm to deconvolve the fractionation data to produce the underlying density distribution of the particles. Significance: This density distribution, which is used in resource assessment, plant design, and process evaluation in mineral processing, is currently produced using toxic, and environmentally damaging heavy liquids, despite the emergence of alternative mineral analysers. Expected Outcomes: -a safe, cost effective basis for generating the density distribution. Benefits: -increasing mineral resource recovery through improved access to critical data, while eliminating the need for the toxic heavy liquids.
Read moreRead less
Effect of Saline Water on Flotation Processes. The Australian mineral and coal industry is valued at $40 billion in export income per year. This significant component of the Australian economy will benefit from this research into the increased use of highly saline water to improve coal and mineral flotation recovery. The project will keep Australia at the leading edge of flotation research, research training and development for the coal and mineral industry. With direct relevance to the National ....Effect of Saline Water on Flotation Processes. The Australian mineral and coal industry is valued at $40 billion in export income per year. This significant component of the Australian economy will benefit from this research into the increased use of highly saline water to improve coal and mineral flotation recovery. The project will keep Australia at the leading edge of flotation research, research training and development for the coal and mineral industry. With direct relevance to the National Research Priorities: Water - a Critical Resource, this project will make contributions to the development of a more environmentally sustainable coal and mineral processing industry.Read moreRead less
New process for mineral flotation. Flotation is an important process in the minerals industry, which underpins Australia's prosperity. Ore is first finely ground and suspended in water. Finer grinds need more energy. The energy used in grinding in Australia is 14 percent of the national electricity consumption. This project will lead to a flotation technology that can successfully process much coarser particles than current devices, with large savings in grinding energy, greenhouse gas emissions ....New process for mineral flotation. Flotation is an important process in the minerals industry, which underpins Australia's prosperity. Ore is first finely ground and suspended in water. Finer grinds need more energy. The energy used in grinding in Australia is 14 percent of the national electricity consumption. This project will lead to a flotation technology that can successfully process much coarser particles than current devices, with large savings in grinding energy, greenhouse gas emissions and water consumption. A case study of a large mine shows that, by increasing the initial grinding size from 100 µm to 500 µm, the new technology could cut grinding energy by 45 percent, the carbon dioxide emissions by the same amount, and the water consumption by a factor of five.Read moreRead less
Thickener operation optimisation and design for the minerals industry. Thickening is the main process used in the minerals industry for recovery and recycling of water and the environmental management of waste products. This project will provide simple but fundamental experimental and modelling tools to enhance thickener design and operations. The result will be improved water recovery, reduced waste volumes, environmentally sustainable options for waste tailings disposal and significant cost r ....Thickener operation optimisation and design for the minerals industry. Thickening is the main process used in the minerals industry for recovery and recycling of water and the environmental management of waste products. This project will provide simple but fundamental experimental and modelling tools to enhance thickener design and operations. The result will be improved water recovery, reduced waste volumes, environmentally sustainable options for waste tailings disposal and significant cost reductions through improved device design at a large number of sites both in Australia and overseas. An additional benefit will be an integrated design and operational approach to thickener utilisation in the minerals industry.Read moreRead less
Optimising the Capture of Fine and Coarse Particles in Mineral Flotation. The aim of this project is to optimise the physical conditions for the capture of both fine and coarse particles by gas bubbles in flotation. The projects significance lies in the fact that fine and coarse particles represent the major economic loss of minerals in flotation. New methods to characterise the physical environment in flotation, as well as new approaches to modelling flotation will be expected outcomes of the ....Optimising the Capture of Fine and Coarse Particles in Mineral Flotation. The aim of this project is to optimise the physical conditions for the capture of both fine and coarse particles by gas bubbles in flotation. The projects significance lies in the fact that fine and coarse particles represent the major economic loss of minerals in flotation. New methods to characterise the physical environment in flotation, as well as new approaches to modelling flotation will be expected outcomes of the project.
Read moreRead less
Polymers in the Depression, Aggregation and Dispersion of Particles in the Mineral Industry. The aim of this project is to use a generic approach to the selection of the best-suited polymer for specific applications such as in the depression, aggregation and dispersion of particles in the mineral industry. A "tool box" of particular tests will be developed based on key chemical structure-solid surface activity relationships between the polymer and the host solid surface in each application consi ....Polymers in the Depression, Aggregation and Dispersion of Particles in the Mineral Industry. The aim of this project is to use a generic approach to the selection of the best-suited polymer for specific applications such as in the depression, aggregation and dispersion of particles in the mineral industry. A "tool box" of particular tests will be developed based on key chemical structure-solid surface activity relationships between the polymer and the host solid surface in each application considered. Potential process improvements leading to improved flotation grades, increased fine particle recovery, increased slurry throughput in pipelines and decrease in reagent dosage will result.Read moreRead less
Thickener dewatering optimization in the minerals industry. The project aims to develop the understanding required to provide a quantitative basis for the selection, design and operation of thickening devices for optimal dewatering performance in the minerals industry. This will enable reduced water use, improved water management, provide better slurry solids management and improve tailing disposal practice, resulting in reduced processing and capital costs, increased throughput and lower envir ....Thickener dewatering optimization in the minerals industry. The project aims to develop the understanding required to provide a quantitative basis for the selection, design and operation of thickening devices for optimal dewatering performance in the minerals industry. This will enable reduced water use, improved water management, provide better slurry solids management and improve tailing disposal practice, resulting in reduced processing and capital costs, increased throughput and lower environmental impact. In particular, the project will link the characterisation of the slurry feed to thickener process conditions and subsequent dewatering performance, including the role of rakes and shear devices. It will provide a sound basis for the optimization of dewatering in thickener operations.Read moreRead less