A fast, eco-friendly approach to the fabrication of low cost high performance titanium components. The purpose of this project is to develop an innovative manufacturing approach by which the cost of titanium components can be substantially reduced. This will significantly increase the commercial applications of titanium and its alloys.
Theoretical model that predicts the grain size of alloys inoculated with micro- and nano- particle master alloys and cast under an external field. The aim of this project is to develop a theoretical model that predicts grain size when components are cast under the influence of external fields (electromagnetic, ultrasonic, pulsed electric current and melt shearing treatments) and with the addition of nano-particle master alloys. Refining microstructures by available master alloys is reaching a li ....Theoretical model that predicts the grain size of alloys inoculated with micro- and nano- particle master alloys and cast under an external field. The aim of this project is to develop a theoretical model that predicts grain size when components are cast under the influence of external fields (electromagnetic, ultrasonic, pulsed electric current and melt shearing treatments) and with the addition of nano-particle master alloys. Refining microstructures by available master alloys is reaching a limit and this limits further improvement in mechanical properties to meet the challenge of new applications requiring, for example, high temperature properties or light weighting (for example, use of less material). The outcomes will be a new theoretical model, validated numerical models, new casting technologies and highly refined alloys with greater than 25 per cent improvement in mechanical properties. Read moreRead less
High performance ultrasonically processed biodegradable alloy products. This project aims to develop new alloy processing technology to improve the material properties of biodegradable products such as plates, microclips and wound-closing devices. The project aims to understand and model the role of external fields such as ultrasonic treatment in the development of microstructure, including grain nucleation and formation processes, in biodegradable magnesium alloy components. The project plans t ....High performance ultrasonically processed biodegradable alloy products. This project aims to develop new alloy processing technology to improve the material properties of biodegradable products such as plates, microclips and wound-closing devices. The project aims to understand and model the role of external fields such as ultrasonic treatment in the development of microstructure, including grain nucleation and formation processes, in biodegradable magnesium alloy components. The project plans to fabricate and evaluate the performance of medical devices incorporating ultrasonically processed alloy products. Project outcomes are intended to be used to optimise the application of external fields for property and processing improvement.Read moreRead less
Development of mechanically strong, ultrasonically processed, nanoparticle-embedded Pb-free soldered electronic interconnects and Al-Si brazed joints. This project aims to combine recent advances in understanding grain refinement during solidification with novel techniques of microstructure control through the application of external stimuli during processing and the addition of nanoparticle master alloys. This approach aims to enable the manufacture of fine-grained high performance products. Th ....Development of mechanically strong, ultrasonically processed, nanoparticle-embedded Pb-free soldered electronic interconnects and Al-Si brazed joints. This project aims to combine recent advances in understanding grain refinement during solidification with novel techniques of microstructure control through the application of external stimuli during processing and the addition of nanoparticle master alloys. This approach aims to enable the manufacture of fine-grained high performance products. The research is intended to be applied to soldering and brazing operations for improved behaviour during manufacturing and increased reliability. The involvement of a major global supplier of alloys to the electronics sector aims to facilitate the application of the research in the development of advanced products suitable for incorporation into next-generation electrical devices.Read moreRead less
Thixotropic Structure Generation and Semisolid Casting of Aluminium and Magnesium Alloys. A range of aluminium and magnesium alloys will be prepared by controlled-pouring to produce structures suitable for semisolid forming. The conditions around grain nucleation and growth will be studied to ascertain the controlling factors in producing suitable microstructures. A computer model to simulate the thixotropic structure formation and define the processing parameters will be developed. Semisolid c ....Thixotropic Structure Generation and Semisolid Casting of Aluminium and Magnesium Alloys. A range of aluminium and magnesium alloys will be prepared by controlled-pouring to produce structures suitable for semisolid forming. The conditions around grain nucleation and growth will be studied to ascertain the controlling factors in producing suitable microstructures. A computer model to simulate the thixotropic structure formation and define the processing parameters will be developed. Semisolid casting using the produced feedstock will lead to extensive knowledge about the effect of different microstructures and alloys on semisolid castability. Outcomes from the project will significantly advance the scientific understanding of the thixotropic structure generation and accelerate the development of semisolid processing technology.Read moreRead less
Designing plasmon-enhanced photocatalysts for solar-driven water pollutant removal. The outcomes of this program will lead to a new class of composite photocatalysts for efficient water purification using sunlight. Such technology will speed up the transition of Australian environmental and energy industries from a fossil fuel economy to renewable energy economy.
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE140100156
Funder
Australian Research Council
Funding Amount
$250,000.00
Summary
Advanced Laser Additive Manufacturing System for Extended Applications to Surface Engineering, Direct Manufacturing and New Alloy Development. Advanced laser additive manufacturing system for extended applications to surface engineering, direct manufacturing and new alloy development: This project will provide an advanced laser additive manufacturing system for extended applications. Although the facility was originally designed for forefront additive manufacturing, it enables innovative resear ....Advanced Laser Additive Manufacturing System for Extended Applications to Surface Engineering, Direct Manufacturing and New Alloy Development. Advanced laser additive manufacturing system for extended applications to surface engineering, direct manufacturing and new alloy development: This project will provide an advanced laser additive manufacturing system for extended applications. Although the facility was originally designed for forefront additive manufacturing, it enables innovative research on surface engineering to solve the long standing corrosion and wear problems associated with metal components and to produce biomedical coatings on titanium implants. The facility can also be used to develop high quality alloys, including titanium and magnesium alloys, through an accelerated metallurgy approach, leading to breakthrough progress in metal research. Such alloys are highly desired by automotive and aerospace industries to improve fuel efficiency through weight reduction. Read moreRead less
Discovery Early Career Researcher Award - Grant ID: DE160100260
Funder
Australian Research Council
Funding Amount
$375,000.00
Summary
Improved quality and lower cost titanium with microstructural refinement. This project seeks to determine the nucleation mechanisms operating during solidification of titanium alloys and discover potent nucleant particles that control the solidified grain size. Titanium is desirable for many applications but is difficult and expensive to manufacture into products. Understanding the nucleation process during the liquid-to-solid transformation of metals is fundamental to developing quality solidif ....Improved quality and lower cost titanium with microstructural refinement. This project seeks to determine the nucleation mechanisms operating during solidification of titanium alloys and discover potent nucleant particles that control the solidified grain size. Titanium is desirable for many applications but is difficult and expensive to manufacture into products. Understanding the nucleation process during the liquid-to-solid transformation of metals is fundamental to developing quality solidified products. The new technology seeks to lift productivity by simplifying manufacturing processes such as shape casting; improve the quality of solidified products produced by casting, welding and 3D printing; expand the application of 3D printing to a broader range of products; and reduce the cost and environmental impact of products produced by wrought processes.Read moreRead less
Scalable and Applicable Nanostructured Adsorbents for Arsenic Removal with High Performance. Arsenic contamination in groundwater and drinking water affects over 100 million people worldwide and causes severe health problems. This project aims to use a recently patented technology to develop a new generation of adsorbents with controlled nanostructure and morphology for arsenic removal. The novel low-cost adsorbents are expected to have superior performance for the treatment of water containing ....Scalable and Applicable Nanostructured Adsorbents for Arsenic Removal with High Performance. Arsenic contamination in groundwater and drinking water affects over 100 million people worldwide and causes severe health problems. This project aims to use a recently patented technology to develop a new generation of adsorbents with controlled nanostructure and morphology for arsenic removal. The novel low-cost adsorbents are expected to have superior performance for the treatment of water containing arsenic at both high and low concentrations. The engineered products will be tested in high-throughput wastewater treatment in pharmaceutical factories and as a household drinking water treatment device. This project aims to bring economic and social benefits to Australian industry and improve the quality of life for people all over the world.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE110100115
Funder
Australian Research Council
Funding Amount
$430,000.00
Summary
Facility for the development of new lightweight extruded alloys and structures. This will be Australia's only large-scale, research-dedicated extrusion facility. It is expected to lead to the development of new light metal alloys, metal-matrix composites, micro-truss structures and powder base metals for structural and biomedical applications.