Sustainable Hydrogen Production from Used Water. The project aims to address the pressing challenge of water scarcity in hydrogen production by developing an innovative approach of using used water as the feed for water electrolysis. The project will result in an in-depth understanding of the impacts of water impurities in used water on the performance and durability of water electrolysers, and develop guidelines for the design of highly durable water electrolysers and the operation and upgrade ....Sustainable Hydrogen Production from Used Water. The project aims to address the pressing challenge of water scarcity in hydrogen production by developing an innovative approach of using used water as the feed for water electrolysis. The project will result in an in-depth understanding of the impacts of water impurities in used water on the performance and durability of water electrolysers, and develop guidelines for the design of highly durable water electrolysers and the operation and upgrade of existing wastewater treatment plants. The project will advance the practical applications of water electrolysis for scalable and sustainable hydrogen production and help Australia secure a leading position in the global emerging hydrogen economy.Read moreRead less
A transformational approach to enabling the low cost fabrication of intricate titanium components. The high production cost of titanium components has been the central issue that inhibits the large-scale industrial applications of titanium and its alloys, despite their outstanding properties. This project aims to develop an innovative titanium hydride injection moulding process to enable the fabrication of intricate titanium components at low cost while ensuring excellent mechanical properties. ....A transformational approach to enabling the low cost fabrication of intricate titanium components. The high production cost of titanium components has been the central issue that inhibits the large-scale industrial applications of titanium and its alloys, despite their outstanding properties. This project aims to develop an innovative titanium hydride injection moulding process to enable the fabrication of intricate titanium components at low cost while ensuring excellent mechanical properties. The outcomes have the potential to transform the current manufacturing practice of small intricate titanium components for wide industrial applications. In addition, the project aims to create and deliver new advanced manufacturing technologies and skills urgently needed by the Australian industries for lifting productivity and economic growth.Read moreRead less
Computational alloy design for cold spray deposition. The aim of this project is to design a new generation of proprietary, high performance alloys and composites that are optimised for cold spray deposition. Cold spray is a new manufacturing technology that is used to create coatings for enhancement, repair, restoration and for additive manufacturing. Using a systems approach and by integrating experiment with computational models, this project will generate new knowledge for enhanced materials ....Computational alloy design for cold spray deposition. The aim of this project is to design a new generation of proprietary, high performance alloys and composites that are optimised for cold spray deposition. Cold spray is a new manufacturing technology that is used to create coatings for enhancement, repair, restoration and for additive manufacturing. Using a systems approach and by integrating experiment with computational models, this project will generate new knowledge for enhanced materials design. Partnering with Ruag Australia, a leading Defence aerospace supplier, the project will deliver a practical tool for the accelerated design of metal powders for cold spray and invent commercially useful advanced materials to improve the competitiveness of Australian manufacturing industry.Read moreRead less
A fast, eco-friendly approach to the fabrication of low cost high performance titanium components. The purpose of this project is to develop an innovative manufacturing approach by which the cost of titanium components can be substantially reduced. This will significantly increase the commercial applications of titanium and its alloys.
Utilization of fly ash in manufacturing polypropylene composites: a fundamental study. A large amount of coal fly ash is generated from thermal power stations and only a small amount has found applications, causing a significant economic and environmental problem in Australia and worldwide. This project aims to develop techniques to use fly ash in the manufacture of polymer composite and, in particular, explore the underlying fundamentals by means of various advanced characterization and simulat ....Utilization of fly ash in manufacturing polypropylene composites: a fundamental study. A large amount of coal fly ash is generated from thermal power stations and only a small amount has found applications, causing a significant economic and environmental problem in Australia and worldwide. This project aims to develop techniques to use fly ash in the manufacture of polymer composite and, in particular, explore the underlying fundamentals by means of various advanced characterization and simulation techniques. The expected outcomes may lead to an environmentally sustainable and large quantity use of fly ash and bring about new business opportunities. This, together with the proposed research training, represents a useful contribution to the development of a more competitive Australia.Read moreRead less
Developing new, water-based lubricants for sheet metal forming. There is increasing pressure on manufacturers, including the sheet metal forming industry, to use less toxic, water-based lubricants with a number of common additives being banned or being phased out internationally. In the case of automotive manufacturers, this is combined with demand for alternative sheet materials to reduce costs or cater for export markets. Efficient development of new lubricants or replacement additives require ....Developing new, water-based lubricants for sheet metal forming. There is increasing pressure on manufacturers, including the sheet metal forming industry, to use less toxic, water-based lubricants with a number of common additives being banned or being phased out internationally. In the case of automotive manufacturers, this is combined with demand for alternative sheet materials to reduce costs or cater for export markets. Efficient development of new lubricants or replacement additives requires a comprehensive understanding of the interactions between lubricant components and the surface of the sheet metal. This project will explore and model these interactions and how they are affected by the variables in a metal forming process.Read moreRead less
Novel plastics using renewable signal chemistry to remove bacteria in water. This project plans to develop synthetic plastic surfaces that continuously generate nitric oxide to deter the formation of biofilms. Plastic surfaces exposed to aqueous environments rapidly become covered by a film of bacteria, which can cause infection. Trace levels of generated nitric oxide can combat this problem by breaking up existing bacterial biofilms. Current research has developed plastics that continuously gen ....Novel plastics using renewable signal chemistry to remove bacteria in water. This project plans to develop synthetic plastic surfaces that continuously generate nitric oxide to deter the formation of biofilms. Plastic surfaces exposed to aqueous environments rapidly become covered by a film of bacteria, which can cause infection. Trace levels of generated nitric oxide can combat this problem by breaking up existing bacterial biofilms. Current research has developed plastics that continuously generate nitric oxide, but not for extended periods of time. This project’s approach is significant because it avoids bacterial resistance to the nitric oxide treatment. Applications of this technology may include removing biofilms from environments such as water filtration devices and consumable medical surfaces.Read moreRead less
Electrically conductive elastomeric composites by nanomaterials. Electrically conductive elastomeric composites by nanomaterials. This project aims to develop electrically conductive, mechanically robust, cost-effective elastomeric composites, by exploring new processing methods and studying the synergy between graphene sheets and multi-walled carbon nanotubes. Composites will be design, research and manufactured to suit the fabrication of rolling-resistance sensors that detect early-stage malfu ....Electrically conductive elastomeric composites by nanomaterials. Electrically conductive elastomeric composites by nanomaterials. This project aims to develop electrically conductive, mechanically robust, cost-effective elastomeric composites, by exploring new processing methods and studying the synergy between graphene sheets and multi-walled carbon nanotubes. Composites will be design, research and manufactured to suit the fabrication of rolling-resistance sensors that detect early-stage malfunctioning idler rolls. This technology could prevent the breakage of conveyor belts which are essential to the mining, processing and transportation of loose bulk materials; and improve the design and manufacturing of flexible sensors.Read moreRead less
High performance ultrasonically processed biodegradable alloy products. This project aims to develop new alloy processing technology to improve the material properties of biodegradable products such as plates, microclips and wound-closing devices. The project aims to understand and model the role of external fields such as ultrasonic treatment in the development of microstructure, including grain nucleation and formation processes, in biodegradable magnesium alloy components. The project plans t ....High performance ultrasonically processed biodegradable alloy products. This project aims to develop new alloy processing technology to improve the material properties of biodegradable products such as plates, microclips and wound-closing devices. The project aims to understand and model the role of external fields such as ultrasonic treatment in the development of microstructure, including grain nucleation and formation processes, in biodegradable magnesium alloy components. The project plans to fabricate and evaluate the performance of medical devices incorporating ultrasonically processed alloy products. Project outcomes are intended to be used to optimise the application of external fields for property and processing improvement.Read moreRead less
Development of mechanically strong, ultrasonically processed, nanoparticle-embedded Pb-free soldered electronic interconnects and Al-Si brazed joints. This project aims to combine recent advances in understanding grain refinement during solidification with novel techniques of microstructure control through the application of external stimuli during processing and the addition of nanoparticle master alloys. This approach aims to enable the manufacture of fine-grained high performance products. Th ....Development of mechanically strong, ultrasonically processed, nanoparticle-embedded Pb-free soldered electronic interconnects and Al-Si brazed joints. This project aims to combine recent advances in understanding grain refinement during solidification with novel techniques of microstructure control through the application of external stimuli during processing and the addition of nanoparticle master alloys. This approach aims to enable the manufacture of fine-grained high performance products. The research is intended to be applied to soldering and brazing operations for improved behaviour during manufacturing and increased reliability. The involvement of a major global supplier of alloys to the electronics sector aims to facilitate the application of the research in the development of advanced products suitable for incorporation into next-generation electrical devices.Read moreRead less