Sustainable Hydrogen Production from Used Water. The project aims to address the pressing challenge of water scarcity in hydrogen production by developing an innovative approach of using used water as the feed for water electrolysis. The project will result in an in-depth understanding of the impacts of water impurities in used water on the performance and durability of water electrolysers, and develop guidelines for the design of highly durable water electrolysers and the operation and upgrade ....Sustainable Hydrogen Production from Used Water. The project aims to address the pressing challenge of water scarcity in hydrogen production by developing an innovative approach of using used water as the feed for water electrolysis. The project will result in an in-depth understanding of the impacts of water impurities in used water on the performance and durability of water electrolysers, and develop guidelines for the design of highly durable water electrolysers and the operation and upgrade of existing wastewater treatment plants. The project will advance the practical applications of water electrolysis for scalable and sustainable hydrogen production and help Australia secure a leading position in the global emerging hydrogen economy.Read moreRead less
Developing high performance nanocomposite coatings for domestic appliances. Insufficient robustness and durability of the polymeric coatings on precoated metal sheets has resulted in unacceptably high product defects and reject rates. This project aims to develop novel and high performance nanocomposite multilayer coatings through the systematic optimisation of epoxy and polyester/ graphene and nanoclay systems. These complex coatings are expected to have considerably improved toughness, hardnes ....Developing high performance nanocomposite coatings for domestic appliances. Insufficient robustness and durability of the polymeric coatings on precoated metal sheets has resulted in unacceptably high product defects and reject rates. This project aims to develop novel and high performance nanocomposite multilayer coatings through the systematic optimisation of epoxy and polyester/ graphene and nanoclay systems. These complex coatings are expected to have considerably improved toughness, hardness and interfacial adhesion, thus enhancing formability and wear resistance of precoated metal sheets. Successful outcomes from this study will not only solve a long-standing problem in the manufacturing of precoated metals, but generate breakthrough technologies for next-generation nanocomposite coatings. Read moreRead less
Interface structures mediating load transfer between soft and hard tissues. This project aims to develop a novel technology platform to mediate load transfer between synthetic and biological materials with dissimilar mechanical properties, creating an effective interface mechanism. It will generate new knowledge in materials engineering by combining interdisciplinary expertise and state-of-the-art technologies in computational modelling, biomaterials, and additive manufacturing. Expected outcome ....Interface structures mediating load transfer between soft and hard tissues. This project aims to develop a novel technology platform to mediate load transfer between synthetic and biological materials with dissimilar mechanical properties, creating an effective interface mechanism. It will generate new knowledge in materials engineering by combining interdisciplinary expertise and state-of-the-art technologies in computational modelling, biomaterials, and additive manufacturing. Expected outcomes are high-tech ceramic structures optimized to interface effectively between synthetic soft tissues and natural hard tissues. This could ultimately benefit Australian industry engaged in developing next-generation synthetic orthopaedic solutions, providing a significant competitive advantage in an expanding global market.Read moreRead less
Towards use-as-manufactured titanium alloys for additive manufacturing. Australian manufacturers of 3D printed titanium products face grand challenges in affordably producing useable and reliable as-printed products because the 3D printing process may create unfavourable material characteristics. To ensure products meet acceptance criteria, manufacturers usually apply expensive and time-consuming post processes such as heat treatment. This project aims to discover how alloy composition can be mo ....Towards use-as-manufactured titanium alloys for additive manufacturing. Australian manufacturers of 3D printed titanium products face grand challenges in affordably producing useable and reliable as-printed products because the 3D printing process may create unfavourable material characteristics. To ensure products meet acceptance criteria, manufacturers usually apply expensive and time-consuming post processes such as heat treatment. This project aims to discover how alloy composition can be modified to produce more favourable material characteristics directly from 3D printing, preventing the need for post processing. Australian manufacturers will likely benefit through a streamlined manufacturing process resulting in increased profitability in existing markets as well as expansion into new global markets.Read moreRead less
Transforming titanium component fabrication with free machining additives. Australian manufacturers of titanium products face grand challenges in affordably machining precision components because titanium is expensive, inherently difficult to machine and most designed parts require significant machining, all of which exacerbates cost. This project aims to overcome these impediments by discovering new alloy additives that can be introduced locally during additive manufacturing of titanium product ....Transforming titanium component fabrication with free machining additives. Australian manufacturers of titanium products face grand challenges in affordably machining precision components because titanium is expensive, inherently difficult to machine and most designed parts require significant machining, all of which exacerbates cost. This project aims to overcome these impediments by discovering new alloy additives that can be introduced locally during additive manufacturing of titanium products in order to make machining operations easier and faster without affecting the quality of the final product. The knowledge gained from this project seeks to create new capabilities and improve the productivity of Australian manufacturers while lowering the cost of products for consumers.Read moreRead less
Next generation flexible high current micro-electronic interconnects. The project aims to reduce the temperatures required for the manufacture of electronic circuitry through the use of low melting temperature metallic gallium-based alloys. The project will use a range of innovative techniques to generate methods that these low temperature alloys can rapidly transition from a liquid state to a solid intermetallic in short timeframes at low-temperatures. The outcomes from this project include red ....Next generation flexible high current micro-electronic interconnects. The project aims to reduce the temperatures required for the manufacture of electronic circuitry through the use of low melting temperature metallic gallium-based alloys. The project will use a range of innovative techniques to generate methods that these low temperature alloys can rapidly transition from a liquid state to a solid intermetallic in short timeframes at low-temperatures. The outcomes from this project include reduced energy costs during electronic manufacture and the development of techniques that will enable sensitive next-generation components to be assembled by removing the need to use elevated temperatures.Read moreRead less
Enabling Next-generation Rechargeable Aluminium-ion Batteries. This project aims to develop a new generation of high performance and low-cost cathode materials for rechargeable aluminium ion batteries. To address the low capacity issue of current cathodes, this project anticipates to generate new knowledge in the material design of novel graphene materials. By developing an innovative surface perforation technique coupled in a continuous production process, this project expects to produce scalab ....Enabling Next-generation Rechargeable Aluminium-ion Batteries. This project aims to develop a new generation of high performance and low-cost cathode materials for rechargeable aluminium ion batteries. To address the low capacity issue of current cathodes, this project anticipates to generate new knowledge in the material design of novel graphene materials. By developing an innovative surface perforation technique coupled in a continuous production process, this project expects to produce scalable and cost-effective graphene cathodes with a record-high capacity. Expected outcomes of this project include industrial adaptable manufacturing processing and advanced materials for aluminium ion batteries, thus increasing the competitiveness of the partner organisation in the rapid growing graphene market.
Read moreRead less
Microstructure control of hot-dip coated Al-Zn based alloy layers on steel . The process of hot-dip metal coating of steel has evolved to provide reliable products that find widespread application in many industries, including building and construction. This project aims to address and understand an intermittent processing problem using innovative approaches involving characterisation by synchrotron techniques and state-of-the art microscopy. Expected outcomes include increased manufacturing e ....Microstructure control of hot-dip coated Al-Zn based alloy layers on steel . The process of hot-dip metal coating of steel has evolved to provide reliable products that find widespread application in many industries, including building and construction. This project aims to address and understand an intermittent processing problem using innovative approaches involving characterisation by synchrotron techniques and state-of-the art microscopy. Expected outcomes include increased manufacturing efficiencies by identifying the cause of an intermittent processing defect and implementing methods of controlling this defect. This will help BlueScope and Australia maintain a world-leading reputation for high-quality coating products for domestic and export markets.Read moreRead less