Discrete Element Method for Analysis and Design of Pharmaceutical Encapsulation. Tablets represent the preferred method of dose delivery in the pharmaceutical industry, with over 80% of the market. PressFit - gelcaps have recently been developed, which encase a tablet core within a gelatin coating. The product combines the consumer appeal of capsules with the processing convenience of tablets, and provides a high degree of tamper-resistance. An important issue is that the caplets are required ....Discrete Element Method for Analysis and Design of Pharmaceutical Encapsulation. Tablets represent the preferred method of dose delivery in the pharmaceutical industry, with over 80% of the market. PressFit - gelcaps have recently been developed, which encase a tablet core within a gelatin coating. The product combines the consumer appeal of capsules with the processing convenience of tablets, and provides a high degree of tamper-resistance. An important issue is that the caplets are required to have very precise dimensional precision, an issue not previously of high priority for tabletting . This project seeks to enhance the competitive advantage of this new technology, through a combination of advanced mathematical modeling supported by experiments.Read moreRead less
Combined Particle Image Velocimetry (PIV) and CFD modelling to study particle deposition in conduits. System geometry greatly influences flow hydrodynamics and hence the transport of colloidal particles and ionic species from the bulk to the surfaces that result in formation of unwanted deposit matter on the surface. The formation of unwanted deposits has significant environmental and economic penalties. This project uses a new approach that is combining the CFD modelling and experimentation inc ....Combined Particle Image Velocimetry (PIV) and CFD modelling to study particle deposition in conduits. System geometry greatly influences flow hydrodynamics and hence the transport of colloidal particles and ionic species from the bulk to the surfaces that result in formation of unwanted deposit matter on the surface. The formation of unwanted deposits has significant environmental and economic penalties. This project uses a new approach that is combining the CFD modelling and experimentation including flow visualization by PIV to systematically investigate the effect of channel geometry and flow on deposit formation. The outcomes of the project will result in a better understanding and formulating of the effect of geometry on deposition of colloidal particles and ionic species on the surfaces. The results contribute not only towards the mitigation processes for unwanted deposition; it also advances the knowledge in coating applications.Read moreRead less
Multi-Scale, Multi-Form Approach to the Modelling, Design and Control of Complex Particulate Processes. Many particulate processes suffer from high recycle rates and instability due to lack of knowledge at various scale levels, and on the fitness between model forms and applications. This project will develop a complete model hierarchy ranging from the microscopic scale to full plant scale using a multi-scale, multi-form approach. The joint force of two world class teams will tackle the complex ....Multi-Scale, Multi-Form Approach to the Modelling, Design and Control of Complex Particulate Processes. Many particulate processes suffer from high recycle rates and instability due to lack of knowledge at various scale levels, and on the fitness between model forms and applications. This project will develop a complete model hierarchy ranging from the microscopic scale to full plant scale using a multi-scale, multi-form approach. The joint force of two world class teams will tackle the complex interaction problems covering granulation fundamentals, dynamic modelling, process design and advanced control. The work will lead to significantly improved productivity and quality for a wide range of industrial particulate processes using innovative design and model based control strategies.Read moreRead less
Free Surface Instability and Gas Entrainment during Blast Furnace Drainage. Iron and Steelmaking operations have underpinned Australia's industry base for many years. To remain competitive in a global market BHP has undertaken considerable research and development to constantly improve process performance. An area of on-going concern is the unexpected release of gas during Blast Furnace drainage resulting in hazardous conditions for the operators and overall loss of production. This project aims ....Free Surface Instability and Gas Entrainment during Blast Furnace Drainage. Iron and Steelmaking operations have underpinned Australia's industry base for many years. To remain competitive in a global market BHP has undertaken considerable research and development to constantly improve process performance. An area of on-going concern is the unexpected release of gas during Blast Furnace drainage resulting in hazardous conditions for the operators and overall loss of production. This project aims to identify the causes of gas release and to devise operational strategies and design modifications to prevent this occurrence. Once implemented the outcomes of the research will be a more stable operation leading to increased production and less environmental emissions.Read moreRead less
Slag Entrainment and Dispersion in Continuous Slab Casting. Australia's steel industry employs 75,000 people and has an annual turnover in excess of $21 billion. However, it produces less than 8 million tonnes of steel per annum which is approximately 7 percent of the world's production. Australia does not have the economies of scale and to be competitive, must invest heavily in new technology and have best workplace practices to generate products that are superior to low cost competitors. This ....Slag Entrainment and Dispersion in Continuous Slab Casting. Australia's steel industry employs 75,000 people and has an annual turnover in excess of $21 billion. However, it produces less than 8 million tonnes of steel per annum which is approximately 7 percent of the world's production. Australia does not have the economies of scale and to be competitive, must invest heavily in new technology and have best workplace practices to generate products that are superior to low cost competitors. This project is focussed on improving product quality through invention of new equipment which also overcomes current operational practices and creates a safer working environment. Read moreRead less
Inter-metallic Inclusion Reduction in Continuous Metallic Coating. The ZINCALUMER coating process is a core business of BlueScope Steel. Operational and quality issues are being experienced due to inter-metallic particles in the liquid metal bath. The particles cause defects in the metal coating and agglomerate, resulting in periodic shutdowns to remove the dross. Both of these factors impact significantly on the profitability of the operation. In this project a new strategy is being investigate ....Inter-metallic Inclusion Reduction in Continuous Metallic Coating. The ZINCALUMER coating process is a core business of BlueScope Steel. Operational and quality issues are being experienced due to inter-metallic particles in the liquid metal bath. The particles cause defects in the metal coating and agglomerate, resulting in periodic shutdowns to remove the dross. Both of these factors impact significantly on the profitability of the operation. In this project a new strategy is being investigated, whereby the fluid mechanics and heat transfer mechanisms within the bath will allow inter-metallic particles to be continuously removed in the metal coating before they reach the critical size that adversely affects product quality. This will also reduce dross accumulation, thereby reducing shutdown time.Read moreRead less
Scale-up and Intelligent Control of Granulation Processes. Granulation is the process that forms granular products with carefully targeted properties from powdery or liquid feeds. Granular products abound in the pharmaceutical, agricultural & industrial chemicals, and food & consumer goods industries. Poor understanding of the granulation causes delays in the time to market of new products and poor efficiency in large scale continuous granulation plants. This project will build on recent adva ....Scale-up and Intelligent Control of Granulation Processes. Granulation is the process that forms granular products with carefully targeted properties from powdery or liquid feeds. Granular products abound in the pharmaceutical, agricultural & industrial chemicals, and food & consumer goods industries. Poor understanding of the granulation causes delays in the time to market of new products and poor efficiency in large scale continuous granulation plants. This project will build on recent advances in the understanding of granulation fundamentals to (1) develop new robust design and scale up rules (2) develop intelligent control schemes for continuous granulation circuits, and (3) develop a new generation of regime separated granulators. The project is receiving substantial support from 3 industry partners (MSD Australia, Incitec and WMC Fertilizers) with cash contributions over 40% of the ARC grant requested, as well as very substantial in-kind contributions.Read moreRead less
A multiscale-multifunctional approach to advanced diagnosis and operator performance in complex process systems. Major process system failures and subsequent poor diagnosis continues to produce significant company disruption, environmental damage, injury and possible loss of life. The benefits of this work will be reduced impacts and risks. This work will provide a new integrated approach with structured tools and diagnostic designs for process industries. It should have direct impacts on compan ....A multiscale-multifunctional approach to advanced diagnosis and operator performance in complex process systems. Major process system failures and subsequent poor diagnosis continues to produce significant company disruption, environmental damage, injury and possible loss of life. The benefits of this work will be reduced impacts and risks. This work will provide a new integrated approach with structured tools and diagnostic designs for process industries. It should have direct impacts on company performance through improved diagnosis, more timely response and hence reduced likelihood of major accidents. It will help to improve overall risk management practice in the process industries with less impact on people, property and environment, thus improving operational performance. Local communities will be direct beneficiaries of these reduced risks.Read moreRead less
Design and Optimisation of Spinning Cone Columns. This project will optimise the design and operation of spinning cone columns, a novel industrial distillation technology that has been developed in Australia. Novel and significant outcomes include applying Computational Fluid Dynamics to the design and optimisation of food processing equipment, understanding fundamental modelling issues in simulating strongly swirling flows, and allowing scale-up to be performed reliably from first principles. ....Design and Optimisation of Spinning Cone Columns. This project will optimise the design and operation of spinning cone columns, a novel industrial distillation technology that has been developed in Australia. Novel and significant outcomes include applying Computational Fluid Dynamics to the design and optimisation of food processing equipment, understanding fundamental modelling issues in simulating strongly swirling flows, and allowing scale-up to be performed reliably from first principles. The result will be a "virtual model" of the equipment, allowing design and optimisation of the equipment to be performed from first principles.Read moreRead less