Numerical and experimental studies of the granular dynamics in IsaMill. IsaMill is a newly developed technology for fine grinding of minerals. This project will investigate the fundamentals governing the particle flow and dynamics in an IsaMill by a combined theoretical and experimental program. Its aim is to develop and validate a computer model that can simulate the particle flow at an individual particle level, providing a cost effective way to quantify the grinding performance in relation to ....Numerical and experimental studies of the granular dynamics in IsaMill. IsaMill is a newly developed technology for fine grinding of minerals. This project will investigate the fundamentals governing the particle flow and dynamics in an IsaMill by a combined theoretical and experimental program. Its aim is to develop and validate a computer model that can simulate the particle flow at an individual particle level, providing a cost effective way to quantify the grinding performance in relation to the properties of grinding medium and key operational variables. It will generate a basis for developing better design and control strategies of IsaMill process, resulting in an improved competitiveness of Australia's mineral industry.Read moreRead less
Fundamental investigation of particle-fluid flow in the IsaMill grinding process. The Australian mining and minerals processing industries generated exports of about $56 billion in 2004/5, representing approximately 44 per cent of Australia's total exports. Grinding is a basic operation that liberates valuable minerals from the host rock. However, conventional grinding technologies are very inefficient. The newly developed IsaMill technique greatly improves the power efficiency of the grinding p ....Fundamental investigation of particle-fluid flow in the IsaMill grinding process. The Australian mining and minerals processing industries generated exports of about $56 billion in 2004/5, representing approximately 44 per cent of Australia's total exports. Grinding is a basic operation that liberates valuable minerals from the host rock. However, conventional grinding technologies are very inefficient. The newly developed IsaMill technique greatly improves the power efficiency of the grinding process. This project aims to understand the flow of particles and fluids within IsaMill through combined experimental and numerical studies, leading to improved grinding performance and lower energy consumption. Such work will provide a significant economic benefit not only to Xstrata but also to the Australian mineral processing industry.Read moreRead less
Multi-scale modelling of particle breakage in grinding process. The minerals industry is the largest exporter in Australia, contributing approximately 40% of Australia's total exports. Grinding is one of basic operations in mineral processing to liberate valuables from the host rock. Grinding process, however, has very low efficiency and may account for 50% of the direct operating cost of a mineral processing plant. This project is to develop a novel, multi-scale model to investigate grinding at ....Multi-scale modelling of particle breakage in grinding process. The minerals industry is the largest exporter in Australia, contributing approximately 40% of Australia's total exports. Grinding is one of basic operations in mineral processing to liberate valuables from the host rock. Grinding process, however, has very low efficiency and may account for 50% of the direct operating cost of a mineral processing plant. This project is to develop a novel, multi-scale model to investigate grinding at both process and individual particle levels and to provide a more accurate prediction of grinding performance. This will result in improved control and design of grinding process with reduced energy consumption and mineral waste, which will be of immense economic and environmental benefit to Australia.Read moreRead less
Chemistry of uranium extraction - studies on the dissolution of uranium ores in a complex solution matrix. Olympic Dam is the world's largest uranium deposit. With a planned massive expansion of the mine's operations, it could generate more than $10b per year. The mineral ores found there, however, are highly complex and poorly understood. This project will investigate and determine the detailed characteristics and chemistry of the mineral ore and offer process improvements that will increase th ....Chemistry of uranium extraction - studies on the dissolution of uranium ores in a complex solution matrix. Olympic Dam is the world's largest uranium deposit. With a planned massive expansion of the mine's operations, it could generate more than $10b per year. The mineral ores found there, however, are highly complex and poorly understood. This project will investigate and determine the detailed characteristics and chemistry of the mineral ore and offer process improvements that will increase the productivity and improve the economics of extraction of the ore. This project will also address the serious deficiency of researchers in this field by creating a sustainable skills development program in mineral extraction and separation technology.Read moreRead less
Nickel iron sulphide mineralogy: the link between mineral transformations and microstructure and magnetic properties. This project is about measuring the rate at which minerals transform or react and how metal diffusion controls these reactions. Metal diffusion in sulphides is much more rapid that in silicates and is still very significant at low temperatures (< 300 C). In this project, we are trying to measure the rate at which the principal ore of nickel, pentlandite, transforms to violarite ....Nickel iron sulphide mineralogy: the link between mineral transformations and microstructure and magnetic properties. This project is about measuring the rate at which minerals transform or react and how metal diffusion controls these reactions. Metal diffusion in sulphides is much more rapid that in silicates and is still very significant at low temperatures (< 300 C). In this project, we are trying to measure the rate at which the principal ore of nickel, pentlandite, transforms to violarite, another important nickel rich sulphide that forms from it in the upper parts of ore bodies. The arrangement of the metal atoms in these minerals is sensitive to temperature, so it may be used as a geothermometer.Read moreRead less
Influence of Parallel Inclined Plates within Liquid Fluidized Beds. The aim of this study is to develop a fundamental understanding of the influence of a set of parallel inclined plates within a liquid fluidized bed. A broad range of systems that process particulate suspensions are very likely to benefit from this innovative arrangement. Considerably higher throughputs and improved separation performance are expected. A theoretical model will be developed and validated experimentally. The study ....Influence of Parallel Inclined Plates within Liquid Fluidized Beds. The aim of this study is to develop a fundamental understanding of the influence of a set of parallel inclined plates within a liquid fluidized bed. A broad range of systems that process particulate suspensions are very likely to benefit from this innovative arrangement. Considerably higher throughputs and improved separation performance are expected. A theoretical model will be developed and validated experimentally. The study will also examine whether a critical shear rate can be used to selectively separate particles on the basis of differences in density. This work will strengthen the potential exploitation of this new technology, and help train and educate a student at the PhD level in the area.Read moreRead less
Enhanced metal recovery from a modified Caron leach of mixed nickel-cobalt intermediate concentrate. Nickel metal production from lateritic deposits involves dissolution in acid followed by purification and selective alkaline precipitation of the nickel and cobalt as hydroxide phase. Hydroxides from several plants are transported to a central refinery where the hydroxide is redissolved in ammoniacal solutions and nickel and cobalt are separated and reduced to metal.
This project will examine t ....Enhanced metal recovery from a modified Caron leach of mixed nickel-cobalt intermediate concentrate. Nickel metal production from lateritic deposits involves dissolution in acid followed by purification and selective alkaline precipitation of the nickel and cobalt as hydroxide phase. Hydroxides from several plants are transported to a central refinery where the hydroxide is redissolved in ammoniacal solutions and nickel and cobalt are separated and reduced to metal.
This project will examine the effect of preparation conditions and aging of the hydroxide precipitate on the refining process.
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Particle Transport and Separation in High Aspect Ratio Inclined Channels. This project will be of benefit to the Australian coal and mineral processing industries, worth tens of billions of dollars to the Australian economy each year. The objective is to establish new options for the processing of particles as large as 50mm, and smaller than 50 microns in size, and hence significantly extend the operating size range of the Reflux Classifier. The development of new resources, especially those of ....Particle Transport and Separation in High Aspect Ratio Inclined Channels. This project will be of benefit to the Australian coal and mineral processing industries, worth tens of billions of dollars to the Australian economy each year. The objective is to establish new options for the processing of particles as large as 50mm, and smaller than 50 microns in size, and hence significantly extend the operating size range of the Reflux Classifier. The development of new resources, especially those of poorer grade, requires more effective separation technology. Success in this project will significantly benefit the end users of the technology and also contribute to Australia's Mining Services industry.Read moreRead less
Practical Application of Filtration Theory to the Minerals Industry. The project aims to provide a quantitative basis for the selection, design, operation and maintenance of filter devices in the minerals industry. This will be achieved through characterisation of materials to be filtered by developing a model of the true role of the membrane in filtration. Experimental parameters will be input to first principles filtration models. This will reduce the incidence of poor operational outcomes ....Practical Application of Filtration Theory to the Minerals Industry. The project aims to provide a quantitative basis for the selection, design, operation and maintenance of filter devices in the minerals industry. This will be achieved through characterisation of materials to be filtered by developing a model of the true role of the membrane in filtration. Experimental parameters will be input to first principles filtration models. This will reduce the incidence of poor operational outcomes for filter presses and provide a sound basis for the maintenance of filter cloths and membranes.Read moreRead less
Behaviour of particles in flotation froths. Froth flotation is widely used for the separation of mineral particles. Currently, there is an upper limit on the size of particles that can be treated. It has recently been found that the upper limit can be extended from a few hundreds of microns, up to millimetre sizes, by processing the particles in the froth. We will study the forces acting on particles in flotation froths, as well as froth drainage and entrainment, to find the factors that limit t ....Behaviour of particles in flotation froths. Froth flotation is widely used for the separation of mineral particles. Currently, there is an upper limit on the size of particles that can be treated. It has recently been found that the upper limit can be extended from a few hundreds of microns, up to millimetre sizes, by processing the particles in the froth. We will study the forces acting on particles in flotation froths, as well as froth drainage and entrainment, to find the factors that limit the flotation of large particles and objects. The work is relevant to water treatment and the separation of plastics for recycling.Read moreRead less