Discovery Early Career Researcher Award - Grant ID: DE190100614
Funder
Australian Research Council
Funding Amount
$408,000.00
Summary
New classes of aluminium-magnesium-silicon alloys via scandium additions. This project aims to establish the knowledge required to be able to improve Aluminium (Al) alloys using scandium (Sc). The transport sector accounts for 20 per cent of all greenhouse gas emissions globally, and the use of Al to reduce the weight of vehicles offers the potential to significantly reduce these emissions, however the properties of current Al alloys do not meet the necessary requirements. To overcome this chall ....New classes of aluminium-magnesium-silicon alloys via scandium additions. This project aims to establish the knowledge required to be able to improve Aluminium (Al) alloys using scandium (Sc). The transport sector accounts for 20 per cent of all greenhouse gas emissions globally, and the use of Al to reduce the weight of vehicles offers the potential to significantly reduce these emissions, however the properties of current Al alloys do not meet the necessary requirements. To overcome this challenge there is a need for new Al alloys with optimal balance of cost and performance. One opportunity in this area is the use of Sc, however the high Sc price has restricted research thus far. With the recent discovery of rich sources of Sc in Australia, the price of Sc will drop and become a viable solution. This will provide benefits by securing Australia’s position as a leader in the field of advanced Al products for engineering applications.Read moreRead less
Nanoarchitectured anti-corrosion coatings for zinc-plated steel. Zinc-plated steel is widely used in buildings, households and vehicles, but the long-term performance is limited due to corrosion resulting from exposure to high humidity or alkaline conditions. Currently, available chromium coatings are toxic, while polymeric coatings lack durability. This project aims to use nanotechnology to develop highly effective, multifunctional anti-corrosive coatings in which long-term protection is achiev ....Nanoarchitectured anti-corrosion coatings for zinc-plated steel. Zinc-plated steel is widely used in buildings, households and vehicles, but the long-term performance is limited due to corrosion resulting from exposure to high humidity or alkaline conditions. Currently, available chromium coatings are toxic, while polymeric coatings lack durability. This project aims to use nanotechnology to develop highly effective, multifunctional anti-corrosive coatings in which long-term protection is achieved by controlling the wettability and self-healing properties. The project is excepted to generate new knowledge in coating materials that limit corrosion and address environmental problems. This advanced manufacturing technology should be of high-value benefit to manufacturers and consumers of zinc-plated steel.Read moreRead less
Cluster hardening of metastable steel alloys produced by thin strip casting. The goal of this project is to generate sufficient knowledge to apply strip casting to a wider range of steel grades and reduce the global energy cost of steel sheet production. Over 1 billion tonnes of steel is produced every year. Direct strip casting is an emerging green technology that reduces the energy required to process liquid steel into thin sheet product by up to 90 per cent. This study plans to use advanced a ....Cluster hardening of metastable steel alloys produced by thin strip casting. The goal of this project is to generate sufficient knowledge to apply strip casting to a wider range of steel grades and reduce the global energy cost of steel sheet production. Over 1 billion tonnes of steel is produced every year. Direct strip casting is an emerging green technology that reduces the energy required to process liquid steel into thin sheet product by up to 90 per cent. This study plans to use advanced atomic-scale characterisation techniques such as atom probe tomography and high-resolution electron microscopy to understand the non-equilibrium microstructures that develop as a result of the extremely rapid cooling rates experienced during strip casting.Read moreRead less
Micromechanic modelling and analysis of the dynamics of non-spherical particles coupled with fluid flow. This project aims to develop advanced theories and mathematical models to describe the packing and flow of non-spherical particles coupled with fluid flow. This will be achieved through a combined theoretical and experimental program, involving the use of advanced discrete particle simulation and detailed analysis of packing/flow structures, particle-particle and particle-fluid interactions a ....Micromechanic modelling and analysis of the dynamics of non-spherical particles coupled with fluid flow. This project aims to develop advanced theories and mathematical models to describe the packing and flow of non-spherical particles coupled with fluid flow. This will be achieved through a combined theoretical and experimental program, involving the use of advanced discrete particle simulation and detailed analysis of packing/flow structures, particle-particle and particle-fluid interactions at a particle scale. Research outcomes including theories, computer models and simulation techniques will be applied to representative industrial operations of importance to Australia's economic and technological future.Read moreRead less
Low emission iron and steelmaking using hydrogen to pre-reduce lump ore. This project aims to develop and apply a new route of lump iron ore pre-reduction with hydrogen or H2-enriched gases for ironmaking to minimise CO2 emission from steel production. The route will be built up on the base of H2 reduction kinetics of iron ore and with novel technologies such as CO2 recycle and H2-heating using hot blast, underpinning the hydrogen economy by addressing the environmental concerns in mineral and s ....Low emission iron and steelmaking using hydrogen to pre-reduce lump ore. This project aims to develop and apply a new route of lump iron ore pre-reduction with hydrogen or H2-enriched gases for ironmaking to minimise CO2 emission from steel production. The route will be built up on the base of H2 reduction kinetics of iron ore and with novel technologies such as CO2 recycle and H2-heating using hot blast, underpinning the hydrogen economy by addressing the environmental concerns in mineral and steel industries. It is not only significant for low-carbon steel production, but also for better fundamental understanding to develop the future zero-emission iron and steelmaking with hydrogen. The project will be very beneficent because it increases the use of lump iron ore and expends Australian export of iron ores.Read moreRead less
Industrial Transformation Research Hubs - Grant ID: IH140100035
Funder
Australian Research Council
Funding Amount
$5,000,000.00
Summary
ARC Research Hub for Computational Particle Technology. ARC Research Hub for Computational Particle Technology. This research hub aims to develop and apply advanced theories and mathematical models to design and optimise particulate and multiphase processes that are widely used in the minerals and metallurgical industries. This should be achieved through detailed analysis of the fundamentals governing fluid flow, heat and mass transfer at different time and length scales, facilitated by various ....ARC Research Hub for Computational Particle Technology. ARC Research Hub for Computational Particle Technology. This research hub aims to develop and apply advanced theories and mathematical models to design and optimise particulate and multiphase processes that are widely used in the minerals and metallurgical industries. This should be achieved through detailed analysis of the fundamentals governing fluid flow, heat and mass transfer at different time and length scales, facilitated by various novel research techniques. Research outcomes including theories, computer models and simulation techniques, as well as well-trained young researchers, should have a significant impact across a range of industries of vital importance to Australia’s economic and technological future, including the minerals, metallurgical, materials, chemical, energy, pharmaceutical and environment sectors.Read moreRead less
Innovative aluminium extrusion: increased productivity through simulation. This project seeks to develop new approaches to increase the productivity and competitiveness of the Australian aluminium extrusion industry. The project will use customised simulation software to optimise the design of extrusion dies, thereby substantially reducing the time and cost of developing new extrusion dies. It intends to similarly optimise the processing conditions for high quality extrusion, further contributin ....Innovative aluminium extrusion: increased productivity through simulation. This project seeks to develop new approaches to increase the productivity and competitiveness of the Australian aluminium extrusion industry. The project will use customised simulation software to optimise the design of extrusion dies, thereby substantially reducing the time and cost of developing new extrusion dies. It intends to similarly optimise the processing conditions for high quality extrusion, further contributing to cost reduction. Anticipated project outcomes include fundamental models of material deformation behaviour and damage accumulation that, through computer simulation, will increase die life and reduce scrap.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE110100059
Funder
Australian Research Council
Funding Amount
$500,000.00
Summary
Vacuum induction furnace for casting titanium alloys. This titanium melting facility will provide a level of investment and national strategic focus necessary to sustain Australian competitive advantage in both titanium research and the global titanium market. The facility will support cutting-edge research and support the development of new titanium products.
The phenomenology of unsteady impinging jets: fluid dynamics and heat transfer. This project comprises a definitive study of a fluid jet impacting a target surface and the effect of added fluctuations on its momentum and heat-transfer characteristics. This will deliver new scientific knowledge and underpin the development of an energy-efficient thermal-control technology for widespread use in many areas of engineering.
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE160100089
Funder
Australian Research Council
Funding Amount
$185,000.00
Summary
A tool to observe nanoscale deformation by transmission Kikuchi diffraction. A tool to observe nanoscale deformation by transmission Kikuchi diffraction:
This project seeks to establish an advanced in-situ characterisation capability for understanding the nanoscale processes that govern the properties of materials and how microstructures change during straining. A custom-designed mechanical straining device will operate within a scanning electron microscope configured for orientation mapping wi ....A tool to observe nanoscale deformation by transmission Kikuchi diffraction. A tool to observe nanoscale deformation by transmission Kikuchi diffraction:
This project seeks to establish an advanced in-situ characterisation capability for understanding the nanoscale processes that govern the properties of materials and how microstructures change during straining. A custom-designed mechanical straining device will operate within a scanning electron microscope configured for orientation mapping with the new technique of transmission Kikuchi diffraction. The facility, which would be the first in the world, is designed to have a very high spatial structural resolution of only a few nanometres for crystal orientation mapping and can be operated at temperatures up to 400 °C. The resulting knowledge may provide guidance for the design of structural materials and materials processing with applications in aerospace, transportation and medical devices.Read moreRead less