Design of Cost-effective Compositionally Complex Alloys. This project aims to develop low-cost and corrosion resistant compositionally complex alloys and associated processes to concurrently achieve high strength and high toughness using an innovative design strategy. The project expects to overcome the major limitations of this new type of alloys, enabling their practical applications in industry, creating new knowledge of materials science. Expected outcomes include commercialisation ready ne ....Design of Cost-effective Compositionally Complex Alloys. This project aims to develop low-cost and corrosion resistant compositionally complex alloys and associated processes to concurrently achieve high strength and high toughness using an innovative design strategy. The project expects to overcome the major limitations of this new type of alloys, enabling their practical applications in industry, creating new knowledge of materials science. Expected outcomes include commercialisation ready new alloys, breakthrough fundamental understanding of the mechanisms and long-term institutional collaboration. This should provide significant benefits, such as enhancement of Australia’s capacity of alloy development and manufacturing and strengthening the country’s world leading position in this area.Read moreRead less
New Lead-Free Brass Solutions for Drinking Water Applications. The aim of this Linkage Project is to provide viable material solutions to address the health problem of Lead-contamination in drinking water arising from Leaded-brass plumbing products and the impact Lead-removal from brass will have on the brass industry. In order to achieve this, this project engages leading multidisciplinary researchers along with Australian and international industry partners from across the brass industry suppl ....New Lead-Free Brass Solutions for Drinking Water Applications. The aim of this Linkage Project is to provide viable material solutions to address the health problem of Lead-contamination in drinking water arising from Leaded-brass plumbing products and the impact Lead-removal from brass will have on the brass industry. In order to achieve this, this project engages leading multidisciplinary researchers along with Australian and international industry partners from across the brass industry supply and sales network. This project seeks to identify and harness the key material-product attributes required to develop and implement new, lead-free alloy alternatives that meet health-compliance, production and commercial viability, that offer benefits across the industry network and health benefits to society.Read moreRead less
Topology optimisation? An engineering approach to design of metamaterials. Metamaterials offer unusual physical properties and have significant potential to many technological innovations in precision instrument, medical, telecommunication, space and defence industries in the future. This project aims to develop a computational method for metamaterials so that they can be designed in an effective way.
High-efficient abrasive waterjet machining of complex curved surfaces. This project aims to develop an abrasive waterjet process technology that is expected to increase the manufacturing efficiency by 4 times for complex curved surface structures such as the integral impellers and blisks used in turbine machines and aeroengines. It will also explore the science associated with the energy dissipation process for ultrahigh velocity abrasive waterjets and the curved surface generation process by th ....High-efficient abrasive waterjet machining of complex curved surfaces. This project aims to develop an abrasive waterjet process technology that is expected to increase the manufacturing efficiency by 4 times for complex curved surface structures such as the integral impellers and blisks used in turbine machines and aeroengines. It will also explore the science associated with the energy dissipation process for ultrahigh velocity abrasive waterjets and the curved surface generation process by the impact of a cloud of numerous particles. The intended outcome will break a technological barrier and make it entirely possible for the wide use of integral impellers and blisks in airplanes to significantly increase fuel efficiency. The economic, social and environmental benefit is expected to be enormous.Read moreRead less
Mass transport in high entropy alloys. This project aims to understand mass transport in high entropy alloys. Alloys of 5 to 13 components have technologically attractive mechanical properties. A knowledge of mass transport could control their stabilities and optimise their properties. This project will develop an atomistic theory and a phenomenological method for rapidly performing experiments, and experiment on two key high entropy alloys. The outcome of this research will be an in-depth under ....Mass transport in high entropy alloys. This project aims to understand mass transport in high entropy alloys. Alloys of 5 to 13 components have technologically attractive mechanical properties. A knowledge of mass transport could control their stabilities and optimise their properties. This project will develop an atomistic theory and a phenomenological method for rapidly performing experiments, and experiment on two key high entropy alloys. The outcome of this research will be an in-depth understanding of mass transport that is expected to fast-track these alloys to commercial uptake.Read moreRead less
Enhancing and modelling the abrasive waterjet impact and erosion process. This project aims to understand and improve the ultrahigh pressure abrasive waterjet (AWJ) impact process. The current AWJ machining technology transfers less than 20% of the jet energy to the workpiece, mainly due to the damping effect of a stagnant layer at the jet impact site. This project attempts to remove this effect using ultrasonic vibration and explore the new impact micromechanics under the coupled effect of part ....Enhancing and modelling the abrasive waterjet impact and erosion process. This project aims to understand and improve the ultrahigh pressure abrasive waterjet (AWJ) impact process. The current AWJ machining technology transfers less than 20% of the jet energy to the workpiece, mainly due to the damping effect of a stagnant layer at the jet impact site. This project attempts to remove this effect using ultrasonic vibration and explore the new impact micromechanics under the coupled effect of particle impact and workpiece vibration. The expected outcome is a new AWJ technology for efficient, multi-scale machining, and to increase industry’s capability in fabricating high-integrity products.Read moreRead less
Modelling the cutting process and cutting performance in high-speed abrasive waterjet turning. This project will have a significant impact for the manufacturing industry by providing a new abrasive waterjet turning technology for producing highly reliable products from advanced, but difficult-to-machine, materials. It will also develop into a new branch of science by understanding the mechanics associated with the new turning process.
Gas metal arc welding process monitoring with acoustic sensing. This project aims to investigate the physical mechanisms of Gas Metal Arc Welding (GMAW) sound generation, and establish an acoustic model that correlates the acoustic signal with other wielding parameters. Key acoustic features and identification algorithms for process monitoring will be explored, and a prototype GMAW process monitoring system developed. GMAW is an arc welding process that is widely used in industry and well suited ....Gas metal arc welding process monitoring with acoustic sensing. This project aims to investigate the physical mechanisms of Gas Metal Arc Welding (GMAW) sound generation, and establish an acoustic model that correlates the acoustic signal with other wielding parameters. Key acoustic features and identification algorithms for process monitoring will be explored, and a prototype GMAW process monitoring system developed. GMAW is an arc welding process that is widely used in industry and well suited to automatic welding. The proposed monitoring method is an urgent need identified by industries for improving process control and quality. Auditory cues have been found to be critical for expert welders to adjust the weld process and to maintain quality, but the mechanisms underpinning the process are not well understood. The project will provide significant benefit to the Australian manufacturing industry’s productivity and innovation.Read moreRead less
Synergetic combination of localised internal magnesium diffusion process with cold compaction technique for fabrication of magnesium diboride (MgB2) superconductor wires. This project seeks major advancements in magnesium diboride (MgB2) superconductor performance through the development of novel techniques for the fabrication of MgB2 wire. Further improvement in MgB2 wire performance holds the key to a number of significant commercial applications, including Magnetic Resonance Imaging, fault cu ....Synergetic combination of localised internal magnesium diffusion process with cold compaction technique for fabrication of magnesium diboride (MgB2) superconductor wires. This project seeks major advancements in magnesium diboride (MgB2) superconductor performance through the development of novel techniques for the fabrication of MgB2 wire. Further improvement in MgB2 wire performance holds the key to a number of significant commercial applications, including Magnetic Resonance Imaging, fault current limiters and wind turbines.Read moreRead less