Advanced signal processing techniques to improve prognostic models for rolling element bearings. Novel signal processing techniques for predicting the development of faults in rolling element bearings will be developed and employed in a statistical prognostic model. This will greatly improve the economics of operation of many different machines, including helicopters and other aircraft, mining machinery, and wind turbines.
Discovery Early Career Researcher Award - Grant ID: DE210100273
Funder
Australian Research Council
Funding Amount
$407,679.00
Summary
Supercomputing to understand track buckling and related train derailments. This project aims to understand the contributions of railway train forces to a dangerous and high-cost track dynamic behaviour called buckling; by developing a supercomputing method that unlocks the capability for large-scale 3D train-track interaction research for railway trains of up to 250 vehicles. This project expects to generate new knowledge regarding track buckling, train derailments and train-track dynamics. Expe ....Supercomputing to understand track buckling and related train derailments. This project aims to understand the contributions of railway train forces to a dangerous and high-cost track dynamic behaviour called buckling; by developing a supercomputing method that unlocks the capability for large-scale 3D train-track interaction research for railway trains of up to 250 vehicles. This project expects to generate new knowledge regarding track buckling, train derailments and train-track dynamics. Expected outcomes include a new supercomputing method for train-track dynamics and derailment research and a science-based technique to assess track buckling safety. This project should provide significant benefits to the rail industry including enhanced rail safety, lower maintenance costs and improved transport efficiency.Read moreRead less
Vibration-based health monitoring of aero-engine bearings . This project will develop new vibration-based techniques to greatly improve the detection and diagnosis of faults in aero engine bearings from in-flight measurements. To achieve this goal, advances will be made on source separation algorithms to extract the weak bearing signals, and signal processing techniques to extract features for diagnosing bearing fault severity and lubrication conditions, under a wide range of operating condition ....Vibration-based health monitoring of aero-engine bearings . This project will develop new vibration-based techniques to greatly improve the detection and diagnosis of faults in aero engine bearings from in-flight measurements. To achieve this goal, advances will be made on source separation algorithms to extract the weak bearing signals, and signal processing techniques to extract features for diagnosing bearing fault severity and lubrication conditions, under a wide range of operating conditions. A bearing degradation model will estimate the remaining useful life. Since rolling element bearings are among the most critical components in most machines, the results of this research will also provide massive benefits in other sectors such as mining, transportation, energy production and manufacturing.Read moreRead less
Innovative metamaterial magnetorheological technology for mining machines. Hard-rock mining machines have been identified as the next generation mining technology, which will finally replace the traditional drill and blast method to increase productivity and mitigate dangerous working conditions. This project aims to develop innovative metamaterial magnetorheological elastomer joints for a typical hard-rock mining machine to improve the mining efficiency by reducing the vibration. The findings a ....Innovative metamaterial magnetorheological technology for mining machines. Hard-rock mining machines have been identified as the next generation mining technology, which will finally replace the traditional drill and blast method to increase productivity and mitigate dangerous working conditions. This project aims to develop innovative metamaterial magnetorheological elastomer joints for a typical hard-rock mining machine to improve the mining efficiency by reducing the vibration. The findings and outcomes of this research will advance the knowledge and practice of hard-rock mining machines in Australia. The success of this project will significantly increase mining productivity and reduce human injuryRead moreRead less
A new role for vibration analysis in gear wear modelling and prediction. This project aims to improve prediction of the remaining useful life of gears. Gears are widely used in industry and transport. This project aims to integrate the two main methods of gear condition monitoring, vibration and oil analysis, and perform model-based wear prediction with the tribology and dynamic models continually updated on the basis of measured wear debris and vibration. New signal processing tools should allo ....A new role for vibration analysis in gear wear modelling and prediction. This project aims to improve prediction of the remaining useful life of gears. Gears are widely used in industry and transport. This project aims to integrate the two main methods of gear condition monitoring, vibration and oil analysis, and perform model-based wear prediction with the tribology and dynamic models continually updated on the basis of measured wear debris and vibration. New signal processing tools should allow estimation of relatively weak friction forces, previously neglected, as an important prognostic tool. This would allow detailed root cause analysis and prediction of remaining useful life. Improvements in gear prognosis would have safety and economic benefits by eliminating unforeseen catastrophic failures and optimising maintenance schedules.Read moreRead less
Novel vibro-acoustic technologies for detecting bearing and wheel defects in rail vehicles. Research will be conducted to provide the basis for the development of a novel automatic system that detects bearing and wheel defects in under-way railway wagons, thus helping to prevent catastrophic derailments and minimise fuel consumption. It will also maintain Australian industry at the forefront of the global track-side monitoring industry.
Nonlinear frequency mixing methods for materials and damage evaluation. This project aims to investigate new approaches for frequency mixing in nonlinear ultrasonics, and to demonstrate their potential for the non-destructive evaluation of material degradation and early damage detection. The anticipated outcomes will be increased detection sensitivity relative to current inspection techniques and an enhanced capability for quantifying the damage. This will provide the basis for more cost efficie ....Nonlinear frequency mixing methods for materials and damage evaluation. This project aims to investigate new approaches for frequency mixing in nonlinear ultrasonics, and to demonstrate their potential for the non-destructive evaluation of material degradation and early damage detection. The anticipated outcomes will be increased detection sensitivity relative to current inspection techniques and an enhanced capability for quantifying the damage. This will provide the basis for more cost efficient safety management of high-value assets and infrastructure, and for enhancing Australia’s competitiveness in advanced manufacturing.Read moreRead less
Cepstral methods of operational modal analysis to separate multiple sources. This project aims to develop new methods of operational modal analysis in situations with multiple complex sources, such as rotating machines. The project will obtain scaled mode shapes as well as separated scaled sources. One of the main applications will be to improve the prognostics of machines by having separated scaled estimates of the forcing functions to make it easier to find fault parameters which trend monoton ....Cepstral methods of operational modal analysis to separate multiple sources. This project aims to develop new methods of operational modal analysis in situations with multiple complex sources, such as rotating machines. The project will obtain scaled mode shapes as well as separated scaled sources. One of the main applications will be to improve the prognostics of machines by having separated scaled estimates of the forcing functions to make it easier to find fault parameters which trend monotonically towards failure, and thus greatly improve the estimates of remaining useful equipment life. An additional benefit of the application will be the ability to predict overall noise radiation from a machine or object if both the sources and modal models are scaled.Read moreRead less
Innovative Magnetorheological Suspension Systems for Forklift Trucks. This project aims to improve forklift design to reduce the vibration experienced by forklift drivers. Research consistently links forklift driving with a high incidence of back pain and musculoskeletal injuries through exposure to hand, arm and whole-body vibrations that are caused by the rigid passive suspension in traditional forklifts, which cannot properly absorb vibration stemming from deviations in driving surfaces, chan ....Innovative Magnetorheological Suspension Systems for Forklift Trucks. This project aims to improve forklift design to reduce the vibration experienced by forklift drivers. Research consistently links forklift driving with a high incidence of back pain and musculoskeletal injuries through exposure to hand, arm and whole-body vibrations that are caused by the rigid passive suspension in traditional forklifts, which cannot properly absorb vibration stemming from deviations in driving surfaces, changes in mass, or common loading, lifting and unloading actions. The project aims to draw on the research team’s expertise in magnetorheological technology to develop and evaluate a new tuneable integrated semi-active wheel and chassis and seat suspension system that can vary damping and stiffness to control mass uncertainty and vibration.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE150100094
Funder
Australian Research Council
Funding Amount
$400,000.00
Summary
Development of a world-class facility for three dimensional dynamic testing. Development of a world-class facility for three dimensional dynamic testing: This project aims to establish a world-class facility for multi-directional dynamic testing. Currently there are no such facilities in Australia. The ability to recreate dynamic motion in all available degrees-of-freedom opens up enormous fields of research not currently possible in Australia. This includes such areas as vibration testing, mate ....Development of a world-class facility for three dimensional dynamic testing. Development of a world-class facility for three dimensional dynamic testing: This project aims to establish a world-class facility for multi-directional dynamic testing. Currently there are no such facilities in Australia. The ability to recreate dynamic motion in all available degrees-of-freedom opens up enormous fields of research not currently possible in Australia. This includes such areas as vibration testing, materials testing, biomechanics and human factors, blast and earthquake simulations, field robotics, automotive safety research, flight/vehicle simulation, and marine applications including sloshing of liquids and liquefaction of fines. In conjunction with a 3D laser doppler system this facility will be unique in the world for dynamic mechanical testing.Read moreRead less