AM of MAX Phase parts for applications in extreme environments. This project aims to develop techniques to synthesize MAX Phase compound materials in-situ using laser additive manufacturing. The project expects to increase jet engine fuel efficiency and thrust, and to fabricate longer-lasting parts for supersonic speed applications. The expected outcomes include well-developed additive manufacturing processes to make high performance engineering components with shape complexity for extreme envir ....AM of MAX Phase parts for applications in extreme environments. This project aims to develop techniques to synthesize MAX Phase compound materials in-situ using laser additive manufacturing. The project expects to increase jet engine fuel efficiency and thrust, and to fabricate longer-lasting parts for supersonic speed applications. The expected outcomes include well-developed additive manufacturing processes to make high performance engineering components with shape complexity for extreme environment applications, and new methods to increase the 3D printability of brittle materials. This should provide significant benefits to aerospace and defense industries through solving their long standing bottleneck material and processing problems. The outcomes also enhance Australia’s manufacturing capacity.Read moreRead less
Advanced hard metals: microstructure-property-processing relationships. Our aim is to understand the origins of the properties of tungsten-carbide cobalt based hard metals and how these may be tuned via alloying and processing. This is significant because hard metals are used in industrial-scale turning, milling and drilling processes to cut other materials into finished parts with precise tolerance and surface finish. The expected outcomes are increased competitiveness of Australia's aerospace, ....Advanced hard metals: microstructure-property-processing relationships. Our aim is to understand the origins of the properties of tungsten-carbide cobalt based hard metals and how these may be tuned via alloying and processing. This is significant because hard metals are used in industrial-scale turning, milling and drilling processes to cut other materials into finished parts with precise tolerance and surface finish. The expected outcomes are increased competitiveness of Australia's aerospace, agriculture, biomedical, construction, defence, mechatronics, mining, and oil and gas industries, which depend on this materials technology. The benefits will be the creation of leading expertise in advanced manufacturing, support of end-user industries and the establishment of a regional R&D focal point in hard metals.Read moreRead less
Vibration-based health monitoring of aero-engine bearings . This project will develop new vibration-based techniques to greatly improve the detection and diagnosis of faults in aero engine bearings from in-flight measurements. To achieve this goal, advances will be made on source separation algorithms to extract the weak bearing signals, and signal processing techniques to extract features for diagnosing bearing fault severity and lubrication conditions, under a wide range of operating condition ....Vibration-based health monitoring of aero-engine bearings . This project will develop new vibration-based techniques to greatly improve the detection and diagnosis of faults in aero engine bearings from in-flight measurements. To achieve this goal, advances will be made on source separation algorithms to extract the weak bearing signals, and signal processing techniques to extract features for diagnosing bearing fault severity and lubrication conditions, under a wide range of operating conditions. A bearing degradation model will estimate the remaining useful life. Since rolling element bearings are among the most critical components in most machines, the results of this research will also provide massive benefits in other sectors such as mining, transportation, energy production and manufacturing.Read moreRead less
Diagnostics and Prognostics of Turbine Engine Bearings. Rolls Royce are a leading supplier of engines world-wide, but in particular (with respect to this application) to airlines operating in and from Australia, including Qantas, as well as to the Australian armed forces. The methods to be developed will give greater security to the flying public, and to the Defence Forces, allowing them to carry out their role more reliably. Collaboration with Rolls Royce will add prestige to this Australian de ....Diagnostics and Prognostics of Turbine Engine Bearings. Rolls Royce are a leading supplier of engines world-wide, but in particular (with respect to this application) to airlines operating in and from Australia, including Qantas, as well as to the Australian armed forces. The methods to be developed will give greater security to the flying public, and to the Defence Forces, allowing them to carry out their role more reliably. Collaboration with Rolls Royce will add prestige to this Australian developed technology, and increase the likelihood of it (and related technology) being used in the Joint Strike Fighter.Read moreRead less