X-ray tomographic analysis and modelling of metallurgical coke. This project will apply 3D X-ray micro-tomography and model-based computational analysis to develop innovative approaches to the micro-structural characterisation of metallurgical coke. This has significant ramifications for the iron industry since coke characterisation is of primary importance to improved blast furnace productivity. The project will deliver new quantitative indices of coke microstructure, develop models for simulat ....X-ray tomographic analysis and modelling of metallurgical coke. This project will apply 3D X-ray micro-tomography and model-based computational analysis to develop innovative approaches to the micro-structural characterisation of metallurgical coke. This has significant ramifications for the iron industry since coke characterisation is of primary importance to improved blast furnace productivity. The project will deliver new quantitative indices of coke microstructure, develop models for simulation of micro-structural properties and coke transport properties, and examine coke reactivity in 3D contexts. This project will also be the first study to use multi-scale 3D X-ray tomographic analysis to examine the structural dynamics of coke during both its production and its use in the blast furnace.Read moreRead less
Innovative thermodynamic process control - the key to sustainable metal use. Large amounts of electronic goods such as computers and mobile phones are discarded each year in Australia. They contain both valuable and toxic metals so dumping them as landfill is unacceptable. Australia has a smelting method which could be adapted to reprocess this waste to recover the valuable metals, returning them for reuse. It would also safely handle the toxics. This project will determine the appropriate s ....Innovative thermodynamic process control - the key to sustainable metal use. Large amounts of electronic goods such as computers and mobile phones are discarded each year in Australia. They contain both valuable and toxic metals so dumping them as landfill is unacceptable. Australia has a smelting method which could be adapted to reprocess this waste to recover the valuable metals, returning them for reuse. It would also safely handle the toxics. This project will determine the appropriate smelting strategies and control methods. As a result, transportation of toxic materials overseas will be eliminated, environmental hazards will be reduced and our sustainable use of metals will be increased.Read moreRead less
The effect of contaminant carbon films on the leaching of gold. A major problem in cyanidation is preg-robbing, which results in severe gold losses to tailings. Too much emphasis has been placed on the blinding and characterisation of free carbon or graphite particles, instead of considering carbon or graphite as a layer on top of other ore particles. It is the aim of this project to investigate the effect of contaminant carbon layers on the leaching of gold from sulphide ores. The understanding ....The effect of contaminant carbon films on the leaching of gold. A major problem in cyanidation is preg-robbing, which results in severe gold losses to tailings. Too much emphasis has been placed on the blinding and characterisation of free carbon or graphite particles, instead of considering carbon or graphite as a layer on top of other ore particles. It is the aim of this project to investigate the effect of contaminant carbon layers on the leaching of gold from sulphide ores. The understanding of the exact role of carbon layers on mineral surfaces in both preg-robbing and leaching is essential to devise process strategies that could lead to improved extraction.Read moreRead less
Improving the Continuous Copper Converting Process Using Ferrous Calcium Silicate Slags. Replacement of refractories due to slag attack is a major cost in the copper making process. Metallurgists need to find a better slag which retains the benefits of current slags but is less aggressive towards refractories. This project will assess the suitability of a newly proposed ferrous calcium silicate slag for continuous copper converting. The outcomes will be to: (1) provide fundamental knowledge of ....Improving the Continuous Copper Converting Process Using Ferrous Calcium Silicate Slags. Replacement of refractories due to slag attack is a major cost in the copper making process. Metallurgists need to find a better slag which retains the benefits of current slags but is less aggressive towards refractories. This project will assess the suitability of a newly proposed ferrous calcium silicate slag for continuous copper converting. The outcomes will be to: (1) provide fundamental knowledge of the properties of the SiO2-CaO-FeO slag system, (2) provide data on the rate and mechanism of refractory attack by this slag and (3) enable the copper smelting industry to assess the potential of this slag to reduce operating costs.Read moreRead less
The development of resin and polymer based technologies for the recovery of copper and cyanide from gold processing tailings streams. This is a fundamental study on the use of resin and polymer-based ligands to recover copper and cyanide from gold cyanidation tailings. This process is environmentally more acceptable than other recovery methods, as it does not involve the use or generation of harmful species, such as HCN. It also has the advantage that copper metal and cyanide are recovered as pr ....The development of resin and polymer based technologies for the recovery of copper and cyanide from gold processing tailings streams. This is a fundamental study on the use of resin and polymer-based ligands to recover copper and cyanide from gold cyanidation tailings. This process is environmentally more acceptable than other recovery methods, as it does not involve the use or generation of harmful species, such as HCN. It also has the advantage that copper metal and cyanide are recovered as products from the copper cyanide containing streams. Thus the proposed project has the potential to substantially alter the gold recovery process, particularly in an era where environmental and public concerns exist over the discharge of cyanide species into tailings dams.Read moreRead less
Fundamental Investigation of Kinetics of Ferro-Silicon Reactions in Cupola Scrap Melting Processes. The aims of this project include development of fundamental understanding of Ferro-silicon reactions in cupola scrap melting processes. This project will advance the scrap melting processes by enhancing their economic viability and environmental compatibility by optimising the reactions of Ferro-silicon which is one of the major sources of operating problems. Specifically the project will achieve ....Fundamental Investigation of Kinetics of Ferro-Silicon Reactions in Cupola Scrap Melting Processes. The aims of this project include development of fundamental understanding of Ferro-silicon reactions in cupola scrap melting processes. This project will advance the scrap melting processes by enhancing their economic viability and environmental compatibility by optimising the reactions of Ferro-silicon which is one of the major sources of operating problems. Specifically the project will achieve optimisation of Ferro-silicon utilisation, reduction in refractory consumption, minimisation of industrial slag waste generation, improved product composition control. The scientific outcomes include data and mechanisms of Ferro-silicon reactions with gas and graphite phases, kinetic models to describe the influence of Ferro-silicon and process variables.Read moreRead less
Redox processes in Bayer liquors. Alumina, and the aluminium produced from it, are amongst Australia's most important mineral commodities, earning about $8 billion p.a. in exports. However, ongoing technological improvements are needed for Australian producers to remain globally competitive. This project addresses a key problem in alumina production - the behaviour of organic impurities - which will help to increase industrial productivity and reduce energy consumption. Insights gained from this ....Redox processes in Bayer liquors. Alumina, and the aluminium produced from it, are amongst Australia's most important mineral commodities, earning about $8 billion p.a. in exports. However, ongoing technological improvements are needed for Australian producers to remain globally competitive. This project addresses a key problem in alumina production - the behaviour of organic impurities - which will help to increase industrial productivity and reduce energy consumption. Insights gained from this research will also minimize the environmental and occupational health impacts of various process emissions, making the industry more sustainable.Read moreRead less
Nanoscale heating towards high efficient nitrogen reduction reduction. This project aims to develop nanoscale heating technique using AC magnetic field for efficient synthesis of ammonia, widely used for fertiliser and having potential for hydrogen storage. This project is to introduce nanoscale heating concept by heating catalyst only but not solution in electrochemical catalysis to achieve high catalytic activity. Expected outcome is the creation of low cost catalysts having high selectivity a ....Nanoscale heating towards high efficient nitrogen reduction reduction. This project aims to develop nanoscale heating technique using AC magnetic field for efficient synthesis of ammonia, widely used for fertiliser and having potential for hydrogen storage. This project is to introduce nanoscale heating concept by heating catalyst only but not solution in electrochemical catalysis to achieve high catalytic activity. Expected outcome is the creation of low cost catalysts having high selectivity and formation rate for ammonia production. This unique technology has the potential to replace current ammonia production based on Haber-Bosch process, which consumes 2% of world energy and contributes 3% of overall CO2 emission. The project provides opportunities for new industries that will benefit Australian economy.Read moreRead less
Modified activated carbons for recovery of gold from thiosulphate solutions. Thiosulphate is currently being considered by various international mining companies as an environmentally friendly alternative to cyanide for gold extraction. Although little is available in the open literature, most confidential research on recovery from thiosulphate leach slurries has focused on ion-exchange technology. Activated carbon as a more practical sorbent has been ignored completely owing to the general perc ....Modified activated carbons for recovery of gold from thiosulphate solutions. Thiosulphate is currently being considered by various international mining companies as an environmentally friendly alternative to cyanide for gold extraction. Although little is available in the open literature, most confidential research on recovery from thiosulphate leach slurries has focused on ion-exchange technology. Activated carbon as a more practical sorbent has been ignored completely owing to the general perception that it has a very low affinity for gold thiosulphate. On the basis of promising preliminary work, the aim of this project is to develop physically and chemically modified activated carbons with a high affinity for the sterically large gold thiosulphate complex. This project will aim to prove the hypothesis that the graphitic edges of an active carbon should be maximised and the organic active sites minimised for optimal adsorption.Read moreRead less
3-D Printed Catalytic Monoliths for Energy Efficient Carbon Conversion. Carbon Capture and Utilisation (CCU) is an essential pathway for reducing carbon in the Earth's atmosphere. However a major hurdle in the carbon utilisation part is that the conversion technologies often rely on energy derived from fossil sources. Electrification of carbon conversion processes can overcome this hurdle by providing this energy via renewables. This project aims to develop an electrically powered energy efficie ....3-D Printed Catalytic Monoliths for Energy Efficient Carbon Conversion. Carbon Capture and Utilisation (CCU) is an essential pathway for reducing carbon in the Earth's atmosphere. However a major hurdle in the carbon utilisation part is that the conversion technologies often rely on energy derived from fossil sources. Electrification of carbon conversion processes can overcome this hurdle by providing this energy via renewables. This project aims to develop an electrically powered energy efficient catalytic process for carbon conversion. A modular 3-D printed monolithic catalytic reactor prototype powered by induction or resistive heating will be developed to minimise energy loss in the carbon conversion process. An expected outcome of this project is translation of this prototype in a CCU pilot scale facility.Read moreRead less