Plantwide Control of Modern Chemical Processes from a Network Perspective. Complex plants increasingly appear in modern Australian process industries, particularly in mineral processing, petrochemical and renewable energies sectors. These plants represent vast capital costs and manufacture products at a very large scale. Improvement in control and operation of these processes can potentially provide significant economic benefits. The expected outcome of this research is an effective approach to ....Plantwide Control of Modern Chemical Processes from a Network Perspective. Complex plants increasingly appear in modern Australian process industries, particularly in mineral processing, petrochemical and renewable energies sectors. These plants represent vast capital costs and manufacture products at a very large scale. Improvement in control and operation of these processes can potentially provide significant economic benefits. The expected outcome of this research is an effective approach to improve operational safety, efficiency, product quality and manufacturing flexibility, helping to build a more efficient and environmental conscious Australian chemical industry. This project will also enhance Australia's scientific reputation in the frontier research area of advanced process control and management.Read moreRead less
Dynamic Controllability Analysis for Plantwide Process Design and Control. World-wide chemical plants represent many billions of dollars of investment. Improvements to the process designs in terms of controllability would have the potential to provide large economic benefits, as it implies improved productivity, reduced operating costs and product variability. This proposed research will be a step towards integration of process design and control, which has been widely recognized as the key to t ....Dynamic Controllability Analysis for Plantwide Process Design and Control. World-wide chemical plants represent many billions of dollars of investment. Improvements to the process designs in terms of controllability would have the potential to provide large economic benefits, as it implies improved productivity, reduced operating costs and product variability. This proposed research will be a step towards integration of process design and control, which has been widely recognized as the key to this improvement. The outcomes from this project may be readily implemented in process design practice, and therefore have a direct impact to the Australian and world-wide process industries, helping to build a more efficient and environmental conscious Australian process industries.Read moreRead less
Optimal Ethylene Oxide Manufacturing via Advanced Process Modelling and Control. This project aims at improving plant efficiency and safety to a world's best level for the Ethylene Oxide (EO) plant of Huntsman Corporation Australia (HCA). EO is a key chemical intermediate for making polyesters (clothing, PET bottles, insulation) and surfactants. To remain globally competitive, it is essential to improve the efficiency of the plant, which has a small capacity and supports important Australian mar ....Optimal Ethylene Oxide Manufacturing via Advanced Process Modelling and Control. This project aims at improving plant efficiency and safety to a world's best level for the Ethylene Oxide (EO) plant of Huntsman Corporation Australia (HCA). EO is a key chemical intermediate for making polyesters (clothing, PET bottles, insulation) and surfactants. To remain globally competitive, it is essential to improve the efficiency of the plant, which has a small capacity and supports important Australian markets. The goals will be achieved by developing advanced operational and control strategies (through computer modeling, process optimisation and intelligent systems approach), which will assist in better understanding the process and in providing optimal HCA plant operation.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE0882357
Funder
Australian Research Council
Funding Amount
$500,000.00
Summary
A Computational Facility for Multi-scale Modelling in Bio and Nanotechnology. Bio- and nanotechnology have the potential to transform Australian industry and research, and to bring significant benefits for consumers. The scope will include materials for energy storage, medical diagnostics and cellular imaging, bioengineering, drug and gene delivery, improved foods by molecular design, novel materials for electronics, improved techniques for particle processing, and molecular sieves for filtering ....A Computational Facility for Multi-scale Modelling in Bio and Nanotechnology. Bio- and nanotechnology have the potential to transform Australian industry and research, and to bring significant benefits for consumers. The scope will include materials for energy storage, medical diagnostics and cellular imaging, bioengineering, drug and gene delivery, improved foods by molecular design, novel materials for electronics, improved techniques for particle processing, and molecular sieves for filtering/purifying water and gases. The dedicated computing facility will enable a fast interactive cycle between simulation and experiment in these areas, accelerating the pace of research and applications.Read moreRead less
An Intelligent/Smart Framework for Total Process Monitoring And Supervision. Operator failures have an adverse effect on product quality, process safety, occupational health and environmental impact. The management of abnormal operating conditions is a major responsibility and depends critically on information management. A recent report indicates that the total cost attributable to preventable losses in petrochemical companies in U.S. amounts to twenty billion dollars per year. The objective o ....An Intelligent/Smart Framework for Total Process Monitoring And Supervision. Operator failures have an adverse effect on product quality, process safety, occupational health and environmental impact. The management of abnormal operating conditions is a major responsibility and depends critically on information management. A recent report indicates that the total cost attributable to preventable losses in petrochemical companies in U.S. amounts to twenty billion dollars per year. The objective of this project is to develop the theoretical framework and implementation of an Advanced Integrated Support System (ISS) for process monitoring, data analysis and interpretation, event detection and diagnosis, and operations support in chemical and petrochemical processes manufacturing.Read moreRead less
WAVELET-BASED MODELLING AND MODEL PREDICTIVE CONTROL OF COMPLEX MULTIDIMENSIONAL CRYSTALLISATION PROCESSES. The results of this project will directly contribute to a better understanding of crystallisation which is an important unit operation to achieve high purity separations. Many Australian industries for example, mineral processing, sugar processing, pharmaceuticals, etc will benefit from the results in order to enhance optimal operation and control to ensure globally competitive production ....WAVELET-BASED MODELLING AND MODEL PREDICTIVE CONTROL OF COMPLEX MULTIDIMENSIONAL CRYSTALLISATION PROCESSES. The results of this project will directly contribute to a better understanding of crystallisation which is an important unit operation to achieve high purity separations. Many Australian industries for example, mineral processing, sugar processing, pharmaceuticals, etc will benefit from the results in order to enhance optimal operation and control to ensure globally competitive production which is on time, minimize wastes and raw materials and inventories. The leading edge results will increase the contributions of these industries to the Australian economy and our global competitiveness necessary to maintain our culture and the beauty of our environment. Read moreRead less
Wet granule mechanics and their influence on agglomeration behaviour and granulation processes. Granulation is a widely-used particle size enlargement process performed by spraying a liquid binder onto an agitated powder mass. It is currently impossible to quantitatively predict granule growth behaviour in terms of the fundamental properties of the particles and binder. This project will measure and model the deformation of granules and the strength of bonds formed between them and use this info ....Wet granule mechanics and their influence on agglomeration behaviour and granulation processes. Granulation is a widely-used particle size enlargement process performed by spraying a liquid binder onto an agitated powder mass. It is currently impossible to quantitatively predict granule growth behaviour in terms of the fundamental properties of the particles and binder. This project will measure and model the deformation of granules and the strength of bonds formed between them and use this information to predict their growth behaviour. Special attention will be given to the effects of strain-rate and particle morphology in granulation mechanics. Improvements in granulation technology will be of great benefit to food, pharmaceutical, agricultural, explosives and mining industries and opens the way to 'designer granulation' for special purposes.Read moreRead less
Improving the Processing of Timber from Plantation Forests: The Challenge of Managing Variability. Drying is a key step in processing timber. The increasing availability of plantation hardwood timber, with greater variability in its properties than previous resources, presents an opportunity to take advantage of the development of better mathematical techniques for process optimization and better drying and mechanical models for timber to address this challenge. This project will produce optimi ....Improving the Processing of Timber from Plantation Forests: The Challenge of Managing Variability. Drying is a key step in processing timber. The increasing availability of plantation hardwood timber, with greater variability in its properties than previous resources, presents an opportunity to take advantage of the development of better mathematical techniques for process optimization and better drying and mechanical models for timber to address this challenge. This project will produce optimized drying schedules, which are combinations of temperatures and humidities used during drying, to effectively dry plantation timber with variable properties, producing timber for high-value and appearance-grade end uses, such as flooring and furniture.Read moreRead less
Exploiting Resonance in Improving Dried Timber Quality by Optimizing Cyclic Drying Processes in Solar Kilns. Maximizing the value of final dried timber is essential for maximizing the economic benefits for Australia. If 10% of one million cubic metres of sawn hardwood timber produced annually in Australia increases its value raised by $500/m3, then the potential direct gain to Australian companies is over A$50 million per year. Multiplier effects include future applications to the drying of fo ....Exploiting Resonance in Improving Dried Timber Quality by Optimizing Cyclic Drying Processes in Solar Kilns. Maximizing the value of final dried timber is essential for maximizing the economic benefits for Australia. If 10% of one million cubic metres of sawn hardwood timber produced annually in Australia increases its value raised by $500/m3, then the potential direct gain to Australian companies is over A$50 million per year. Multiplier effects include future applications to the drying of foods, where the potential benefit in using solar kilns is a reduction in CO2 emissions of at least a million tonnes of CO2 per year, and a potential cost reduction of A$38 million per year.Read moreRead less
Microdynamic study of the flow of granular materials in bladed mixers. This project aims to develop a comprehensive understanding of granular mixing mechanics in bladed mixers. The study will be carried out by means of newly developed advanced numerical and experimental techniques to generate particle scale information. The flow and mixing behaviour of particles under different conditions will be analysed at both micro- and macro-scopic levels. The research outcomes such as predictive equations ....Microdynamic study of the flow of granular materials in bladed mixers. This project aims to develop a comprehensive understanding of granular mixing mechanics in bladed mixers. The study will be carried out by means of newly developed advanced numerical and experimental techniques to generate particle scale information. The flow and mixing behaviour of particles under different conditions will be analysed at both micro- and macro-scopic levels. The research outcomes such as predictive equations will be tested by simulating and analysing complicated industrial mixing processes; modelling to improve granulation and breakage will be targets. It will significantly improve the design, optimisation and control of mixing processes that are widely used in many industries.Read moreRead less