Linkage Infrastructure, Equipment And Facilities - Grant ID: LE0775721
Funder
Australian Research Council
Funding Amount
$520,000.00
Summary
Near Net Shaped Casting and Alloy Development Facility. Nearly all metal production is based around an initial casting phase, often followed by other deformation and thermal processes. This facility will allow us to study current and future advanced alloys and processing routes, including metals of strategic importance to Australia such as aluminium, titanium and magnesium. One of the major innovations for these metals is to directly cast to strip, followed by minimal processing to provide str ....Near Net Shaped Casting and Alloy Development Facility. Nearly all metal production is based around an initial casting phase, often followed by other deformation and thermal processes. This facility will allow us to study current and future advanced alloys and processing routes, including metals of strategic importance to Australia such as aluminium, titanium and magnesium. One of the major innovations for these metals is to directly cast to strip, followed by minimal processing to provide strip products with novel properties, low capital costs and short lead times. The outcomes from this research will support the development of existing and new metal industries in Australia.Read moreRead less
The Fundamentals of Liquid Flow Through A Reactive Packed Bed. A new and improved understanding of reactions that occur between liquids and coke in the lower zone of the blast furnace will enable ironmaking process optimization, and result in a significant reduction in carbon usage. This will decrease the amount of greenhouse gas emissions. The results will benefit metal refiners and associated support industries that utilize coal or coke in their process. Process optimization also helps to ensu ....The Fundamentals of Liquid Flow Through A Reactive Packed Bed. A new and improved understanding of reactions that occur between liquids and coke in the lower zone of the blast furnace will enable ironmaking process optimization, and result in a significant reduction in carbon usage. This will decrease the amount of greenhouse gas emissions. The results will benefit metal refiners and associated support industries that utilize coal or coke in their process. Process optimization also helps to ensure that Australia's vitally important steel industry remains internationally competitive, able to provide both quality steel for domestic and export markets and employment for thousands of Australians.Read moreRead less
Insoluble Oxide Product Formation and its Effect on Coke Dissolution in Liquid Iron. This investigation addresses the key issue of the effect of oxide formation on coke dissolution during ironmaking. A fundamental understanding of the nature of the oxide layer and its penetration by liquid metal is critical to the optimization of both traditional and new ironmaking technologies. The project will obtain kinetic data that will be used in process models to improve productivity, reduce coke consump ....Insoluble Oxide Product Formation and its Effect on Coke Dissolution in Liquid Iron. This investigation addresses the key issue of the effect of oxide formation on coke dissolution during ironmaking. A fundamental understanding of the nature of the oxide layer and its penetration by liquid metal is critical to the optimization of both traditional and new ironmaking technologies. The project will obtain kinetic data that will be used in process models to improve productivity, reduce coke consumption and reduce greenhouse gas emissions. This knowledge is particularly important for maintaining the competitiveness of Australian iron producers due to the high refractory oxide content of local coking coals.Read moreRead less
Nanolayer Degradation Deposits on Cold Rolled Steel Strip: The Influence of Rolling Oil Emulsions in Sequential Oxidative and Reductive Environments. Cold rolled steel strip, produced by BHP Steel, is a precursor material for production of internationally recognised Australian products ZINCALUMER Steel and COLORBONDR Steel. Lubricating oils supplied by Quaker Chemical are used during the cold rolling process. When exposed to the direct fired annealing process, nanolayer surface residues can de ....Nanolayer Degradation Deposits on Cold Rolled Steel Strip: The Influence of Rolling Oil Emulsions in Sequential Oxidative and Reductive Environments. Cold rolled steel strip, produced by BHP Steel, is a precursor material for production of internationally recognised Australian products ZINCALUMER Steel and COLORBONDR Steel. Lubricating oils supplied by Quaker Chemical are used during the cold rolling process. When exposed to the direct fired annealing process, nanolayer surface residues can develop from rolling oil films and adversely affect subsequent steel surface wetting by the molten zinc alloy. This collaborative research project will investigate the fundamental nature of nanolayer residue formation, using advanced thermal and surface analysis techniques, with the aim of determining the factors influencing residue formation and reducing their impact.Read moreRead less
Improving the Performance of Lead Anodes in the Electrowinning of Copper. The aim of this project is the development of a fundamental understanding of the role of certain metal ions such as cobalt and manganese in modifying the electrochemical and corrosion performance of lead alloy materials used as anodes in the electrowinning of base metals such as copper, zinc and nickel.
The development of improved anodes will be of major benefit to the industry in terms of anode cost and particularly ener ....Improving the Performance of Lead Anodes in the Electrowinning of Copper. The aim of this project is the development of a fundamental understanding of the role of certain metal ions such as cobalt and manganese in modifying the electrochemical and corrosion performance of lead alloy materials used as anodes in the electrowinning of base metals such as copper, zinc and nickel.
The development of improved anodes will be of major benefit to the industry in terms of anode cost and particularly energy consumption. This project will lead to a better understanding of the performance of these anodes and could result in the design of improved anode materials and/or operating strategies.Read moreRead less
Competitive nucleation and growth during rapid solidification of steel. This research will assist in maintaining Australia at the forefront of research into strip casting of steel. Fundamental understanding and new modelling capabilities will help to promote the take-up of this energy/emission/cost efficient revolutionary process. It will furthermore provide, through the development of a novel experimental technique, new research capabilities for Australian researchers in other fields such as ra ....Competitive nucleation and growth during rapid solidification of steel. This research will assist in maintaining Australia at the forefront of research into strip casting of steel. Fundamental understanding and new modelling capabilities will help to promote the take-up of this energy/emission/cost efficient revolutionary process. It will furthermore provide, through the development of a novel experimental technique, new research capabilities for Australian researchers in other fields such as rapid solidification of advanced materials, e.g. hard magnets and thermoelectric alloys.Read moreRead less