Linkage Infrastructure, Equipment And Facilities - Grant ID: LE0560705
Funder
Australian Research Council
Funding Amount
$825,000.00
Summary
Advanced Deformation Simulation Laboratory. For Australia to maintain its position as a world leader in the science of metals processing it must have the capability for state-of-the-art physical simulation. The present proposal is for the purchase and installation of two leading edge simulation tools: a high rate/short inter-pass hot deformation simulator and a hot equal channel angular extrusion press. Advanced hot deformation simulation is required for the development and optimisation of "fast ....Advanced Deformation Simulation Laboratory. For Australia to maintain its position as a world leader in the science of metals processing it must have the capability for state-of-the-art physical simulation. The present proposal is for the purchase and installation of two leading edge simulation tools: a high rate/short inter-pass hot deformation simulator and a hot equal channel angular extrusion press. Advanced hot deformation simulation is required for the development and optimisation of "fast" industrial processes and for understanding the complex microstructural reactions associated with them. High temperature extrusion is required for the development of ultra-fine and nano-grained light metals.Read moreRead less
Modelling of Nanostructuring of Bulk Metallic Materials by Severe Plastic Deformation. The use of ultrafine grained alloys is expected to lead to significant breakthroughs in relation to fuel-efficient cars, light weight/high strength designs in aerospace and structural applications, and bio-medical implants. It will provide a wider market for such metals and create niche applications in domestic and export manufacturing industry. The development of technologically viable processes of nanostruct ....Modelling of Nanostructuring of Bulk Metallic Materials by Severe Plastic Deformation. The use of ultrafine grained alloys is expected to lead to significant breakthroughs in relation to fuel-efficient cars, light weight/high strength designs in aerospace and structural applications, and bio-medical implants. It will provide a wider market for such metals and create niche applications in domestic and export manufacturing industry. The development of technologically viable processes of nanostructuring hinges on the fundamental understanding of the fundamental mechanisms of microstructure and texture development. The knowledge base to be developed through this project will bring Australia to the international forefront in the area of structural nanomaterials and prepare the ground for future frontier technologies. Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE0775721
Funder
Australian Research Council
Funding Amount
$520,000.00
Summary
Near Net Shaped Casting and Alloy Development Facility. Nearly all metal production is based around an initial casting phase, often followed by other deformation and thermal processes. This facility will allow us to study current and future advanced alloys and processing routes, including metals of strategic importance to Australia such as aluminium, titanium and magnesium. One of the major innovations for these metals is to directly cast to strip, followed by minimal processing to provide str ....Near Net Shaped Casting and Alloy Development Facility. Nearly all metal production is based around an initial casting phase, often followed by other deformation and thermal processes. This facility will allow us to study current and future advanced alloys and processing routes, including metals of strategic importance to Australia such as aluminium, titanium and magnesium. One of the major innovations for these metals is to directly cast to strip, followed by minimal processing to provide strip products with novel properties, low capital costs and short lead times. The outcomes from this research will support the development of existing and new metal industries in Australia.Read moreRead less
Strength Enhancement of Aluminium Extrusion Alloys via Novel Thermal Processes and Alloy Composition Control. The aluminium industry in Australia produces ~4% of total goods and services exports nationally and over $2 billon per year in export earnings. The importance of developing energy-efficient processing and manufacturing technologies for aluminium and its alloys is reflected in the Federal Government's Light Metals Action Agenda. The proposed project has the potential to establish a platfo ....Strength Enhancement of Aluminium Extrusion Alloys via Novel Thermal Processes and Alloy Composition Control. The aluminium industry in Australia produces ~4% of total goods and services exports nationally and over $2 billon per year in export earnings. The importance of developing energy-efficient processing and manufacturing technologies for aluminium and its alloys is reflected in the Federal Government's Light Metals Action Agenda. The proposed project has the potential to establish a platform for intelligent design and development of thermal processing technologies for aluminium extrusion alloys with improved mechanical properties. Such technologies are expected to help the Australian aluminium industry to expand its international market share.Read moreRead less
Intelligent Materials Processing: Microstructure And Texture Control In Bcc Metals. In Australia, steel companies are continuing to search for cost effective steel compositions and processing routes. Concurrently, applications for Ti alloys in chemical, medical and aerospace industries are continuing to widen. As an outcome of this project, the basis for the optimisation of processing routes in order to achieve enhanced product properties at lower cost will be established. In the course of this ....Intelligent Materials Processing: Microstructure And Texture Control In Bcc Metals. In Australia, steel companies are continuing to search for cost effective steel compositions and processing routes. Concurrently, applications for Ti alloys in chemical, medical and aerospace industries are continuing to widen. As an outcome of this project, the basis for the optimisation of processing routes in order to achieve enhanced product properties at lower cost will be established. In the course of this work, a new model for the prediction of microstructure and texture evolution during recrystallisation will be developed and new process routes will be designed. Read moreRead less
Interactions between Lattice Defects and Nanoscale Solute Aggregates: Strengthening and Creep Mechanisms in Magnesium Alloys. Advances in manufacturing and processing technologies in recent years have brought renewed interests in magnesium alloys for applications at elevated temperatures (100-200°C). Improvement in strength and creep resistance of existing alloys and development of new alloys require better understanding of strengthening and creep mechanisms and their correlations with deformat ....Interactions between Lattice Defects and Nanoscale Solute Aggregates: Strengthening and Creep Mechanisms in Magnesium Alloys. Advances in manufacturing and processing technologies in recent years have brought renewed interests in magnesium alloys for applications at elevated temperatures (100-200°C). Improvement in strength and creep resistance of existing alloys and development of new alloys require better understanding of strengthening and creep mechanisms and their correlations with deformation behaviour of the alloys. In this project, advanced imaging techniques of transmission electron microscopy and three-dimensional atom probe field-ion microscopy, combined with tensile and creep tests, will be used to study interactions between lattice defects and nanoscale solute aggregates and their quantitative effects on deformation behaviour of magnesium alloys at elevated temperatures. The aim of this project is to develop a robust theory for the design of magnesium alloys with improved strength and creep resistance.Read moreRead less
CHARACTERISATION OF DIE CAST MAGNESIUM ALLOYS FOR AUTOMOTIVE POWER TRAIN COMPONENTS. A new group of magnesium die casting alloys has recently been developed for fabricating automotive power train components. While these alloys exhibit good tensile yield strength at both ambient and elevated (100-200°C) temperatures, they are prone to excessive creep deformation when exposed to moderate levels of loads at temperatures above 125°C. The aim of this project is to characterise microstructures of th ....CHARACTERISATION OF DIE CAST MAGNESIUM ALLOYS FOR AUTOMOTIVE POWER TRAIN COMPONENTS. A new group of magnesium die casting alloys has recently been developed for fabricating automotive power train components. While these alloys exhibit good tensile yield strength at both ambient and elevated (100-200°C) temperatures, they are prone to excessive creep deformation when exposed to moderate levels of loads at temperatures above 125°C. The aim of this project is to characterise microstructures of these alloys subjected to controlled levels of creep deformation in the temperature and stress regime of interests, with a view to identifying microstructural factors that are important in determining the creep resistance of die cast magnesium alloys. The outcome of this project will provide useful guidelines for further improvements in creep resistance of these alloys and development of new die cast alloys with higher creep resistance at elevated temperatures.Read moreRead less
Australian Laureate Fellowships - Grant ID: FL0992361
Funder
Australian Research Council
Funding Amount
$2,055,030.00
Summary
Metal Processes and Products for a Sustainable Future. The metal manufacturing industry is extremely important to Australia; either directly through local products or indirectly through our mineral exports to the global market. The growth in emerging economies is driving major increases in metal production which currently requires large amounts of energy and production of significant greenhouse gas. Also many of the products, such as automobiles, are contributing to our environmental problems. ....Metal Processes and Products for a Sustainable Future. The metal manufacturing industry is extremely important to Australia; either directly through local products or indirectly through our mineral exports to the global market. The growth in emerging economies is driving major increases in metal production which currently requires large amounts of energy and production of significant greenhouse gas. Also many of the products, such as automobiles, are contributing to our environmental problems. This program of research will develop new processes, such as strip casting, that can radically reduce the production energy and other resource requirements. Also new products that will lead to lighter weight vehicles will be developed.Read moreRead less
Design in Nanostructured Materials - Formation and Stability of Nanostructure in Light Alloys and Light Metal Hybrids. Under its Light Metals Action Agenda, Australia recognizes a strategic interest in the production, processing and applications of the light metals, and a growth in global markets for light metals technology. Light metals research is a designated national priority, and this program will advance an established international leadership in the design and downstream processing of the ....Design in Nanostructured Materials - Formation and Stability of Nanostructure in Light Alloys and Light Metal Hybrids. Under its Light Metals Action Agenda, Australia recognizes a strategic interest in the production, processing and applications of the light metals, and a growth in global markets for light metals technology. Light metals research is a designated national priority, and this program will advance an established international leadership in the design and downstream processing of the light alloys. It will also provide leadership in a new national research activity in light metal hybrid structures, targeted at innovation in materials design and the expansion of markets for the light metals. It will underpin major developments in the light metals industry nationally and globally, and extend linkages with major research centres internationally.Read moreRead less
A Predictive Approach to the Formation of Plate-Shaped Strengthening and Toughening Constituents in Advanced Metallic and Ceramic Materials. Development of stronger and tougher materials has been largely empirical and the properties obtained so far are only a small fraction of the theoretical values. One of the key steps to develop stronger and tougher materials is to understand the mechanisms responsible for the formation and distribution of key strengthening and/or toughening components in the ....A Predictive Approach to the Formation of Plate-Shaped Strengthening and Toughening Constituents in Advanced Metallic and Ceramic Materials. Development of stronger and tougher materials has been largely empirical and the properties obtained so far are only a small fraction of the theoretical values. One of the key steps to develop stronger and tougher materials is to understand the mechanisms responsible for the formation and distribution of key strengthening and/or toughening components in the materials. This project seeks to make this step. The findings will provide guidance to the development of stronger and tougher materials for the aerospace, aircraft and automotive industries. This project provides opportunities to strengthen the collaboration with USA experts and to train early career researchers.Read moreRead less