Reducing tool wear through novel surface treatments and improved lubrication. High strength steels can be used to make vehicles lighter and safer but forming them into parts requires large forces. This can lead to problems with tool wear and poor surface finish. This project will lead to improved understanding of what makes a lubricant effective and how to design a tool surface to reduce wear. This new knowledge will lead to improved tool designs and products. The competitiveness of the Australi ....Reducing tool wear through novel surface treatments and improved lubrication. High strength steels can be used to make vehicles lighter and safer but forming them into parts requires large forces. This can lead to problems with tool wear and poor surface finish. This project will lead to improved understanding of what makes a lubricant effective and how to design a tool surface to reduce wear. This new knowledge will lead to improved tool designs and products. The competitiveness of the Australian automotive manufacturing industry will be improved and there will be benefits for the local tooling industry, especially in the competition for overseas markets.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE0347673
Funder
Australian Research Council
Funding Amount
$186,000.00
Summary
Haptic Research Facility. There is an urgent need for the establishment of a unique Haptic research facility for virtual prototyping applications, assembly planning in a virtual environment, virtual maintenance analysis, collision detection, maintenance path planning and teleoperation, including laparoscopy. The realism of these applications can be substantially improved by the inclusion of a six degree-of-freedom force and torque feedback 'Haptic device', together with the Delmia simulation sui ....Haptic Research Facility. There is an urgent need for the establishment of a unique Haptic research facility for virtual prototyping applications, assembly planning in a virtual environment, virtual maintenance analysis, collision detection, maintenance path planning and teleoperation, including laparoscopy. The realism of these applications can be substantially improved by the inclusion of a six degree-of-freedom force and torque feedback 'Haptic device', together with the Delmia simulation suite, virtual prototyping / assembly software, to make working in three-dimension more natural, efficient and intuitive. The facility will support high quality fundamental research and development across Australia's manufacturing, automotive and aerospace industries as well as surgical applications. Read moreRead less
Design Strategy for Cold Roll Formed Products. Roll forming is a widely used metal forming technology in Australia. The demands for shorter lead times, more complex shapes, new high strength materials and more demanding markets such as the automotive industry, requires increased virtual engineering at the design stage. This project will develop the models and tools required to enable the industry to efficiently design robust roll configurations to meet current and future demands. The outcomes ....Design Strategy for Cold Roll Formed Products. Roll forming is a widely used metal forming technology in Australia. The demands for shorter lead times, more complex shapes, new high strength materials and more demanding markets such as the automotive industry, requires increased virtual engineering at the design stage. This project will develop the models and tools required to enable the industry to efficiently design robust roll configurations to meet current and future demands. The outcomes from this project will not only benefit the industry partners involved but the general Australian roll forming industry, opening up new markets and opportunities.Read moreRead less
Enhanced Mechanical Properties of Steel Sheet through Novel Approach in Asymmetric Rolling. Steel sheet production is one of the major industries in Australia, which impacts the automotive and construction industries. There is an ongoing requirement to increase the strength of steel sheet without compromising ductility, which improves the strength / weight ratio and the automobile fuel efficiency. The novel rolling process proposed has the potential to address these requirements. The industrial ....Enhanced Mechanical Properties of Steel Sheet through Novel Approach in Asymmetric Rolling. Steel sheet production is one of the major industries in Australia, which impacts the automotive and construction industries. There is an ongoing requirement to increase the strength of steel sheet without compromising ductility, which improves the strength / weight ratio and the automobile fuel efficiency. The novel rolling process proposed has the potential to address these requirements. The industrial partner Tata Steel is a global steelmaker who has strategic partnerships with Bluescope Steel in Australia. The technology to be developed will be exploited both overseas and within Australia and assist in bringing Australia to a leading position in this area of research.Read moreRead less
Quantitative structural health assessment of large membrane-like structures. This project aims to develop a new approach, based on remote sensing and computational modelling, to assess and manage the structural health of large floating covers used for odour control and biogas harvesting to prevent unexpected failures. The project has potential benefits for high-value-added manufacturing and maintenance of these floating covers by Australian industry.
Towards autonomous structural safety prognostics: integrating in-situ imaging and predictive modelling. This project aims to advance a scientific basis for autonomous safety prognostics by developing predictive models and in-situ damage imaging principles. Development of this new health prognostic approach will overcome the significant challenge of safety assurance of composite structures in the presence of in-service damage, which is largely hidden.
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE100100045
Funder
Australian Research Council
Funding Amount
$260,000.00
Summary
Split Hopkinson bar facility for high strain rate testing of materials. The design of both civil structures that can survive explosions or earthquakes and automobiles that can minimize casualties during crash requires optimum understanding of material response and failure under dynamic loading. As the most commonly used technique for determining material properties under high strain rates, the proposed split Hopkinson bar facility will greatly promote the development of alloys, polymer composite ....Split Hopkinson bar facility for high strain rate testing of materials. The design of both civil structures that can survive explosions or earthquakes and automobiles that can minimize casualties during crash requires optimum understanding of material response and failure under dynamic loading. As the most commonly used technique for determining material properties under high strain rates, the proposed split Hopkinson bar facility will greatly promote the development of alloys, polymer composites, metal foams and other new advanced materials for important applications, such as in blast-resistant design and vehicle crashworthiness, and in aerospace industry.Read moreRead less
Baseline-free Methods for Early Damage Diagnosis using Nonlinear Ultrasound. To address the significant limitation of existing non-destructive evaluation techniques in detecting and characterising early damage, this project aims to discover the physical nature of self-generated nonlinear waves by structural damage and to explore its potential for an entirely new class of non-destructive evaluation and structural health monitoring techniques. Major applications are expected to include a baseline- ....Baseline-free Methods for Early Damage Diagnosis using Nonlinear Ultrasound. To address the significant limitation of existing non-destructive evaluation techniques in detecting and characterising early damage, this project aims to discover the physical nature of self-generated nonlinear waves by structural damage and to explore its potential for an entirely new class of non-destructive evaluation and structural health monitoring techniques. Major applications are expected to include a baseline-free structural health monitoring technique capable of detecting and quantifying barely-visible impact damage in advanced composite materials, non-destructive evaluation of structures made by additive manufacturing, and detection of hard-to-inspect locations in unitised structures.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE170100079
Funder
Australian Research Council
Funding Amount
$267,000.00
Summary
Advanced digital image correlation facility. This project aims to establish a facility that analyses three-dimensional and transient events for nearly any type of application, material and size scale. Digital Image correlation technologies are widely used to measure displacements and strains due to their accuracy, robustness, versatility and overall ease of use. This project will characterise materials from quasi-static to ballistic range of loading, crucial to develop and validate advanced anal ....Advanced digital image correlation facility. This project aims to establish a facility that analyses three-dimensional and transient events for nearly any type of application, material and size scale. Digital Image correlation technologies are widely used to measure displacements and strains due to their accuracy, robustness, versatility and overall ease of use. This project will characterise materials from quasi-static to ballistic range of loading, crucial to develop and validate advanced analytical and numerical models. The proposed infrastructure is expected to enhance experimental capabilities, and foster collaborative research across mechanical, civil, mining, sports, aerospace, automotive, marine and materials engineering.Read moreRead less