Development of economical beam-column connections for robust composite steel-concrete structural frames. The proposed construction systems will offer a competitive and more robust alternative for developers, building owners and occupants. The successful development of the proposed construction systems will lead to an increased market for blind bolts, steel circular hollow sections, steel Universal Beams and metal decking. An added benefit of the proposed systems is an anticipated improvement in ....Development of economical beam-column connections for robust composite steel-concrete structural frames. The proposed construction systems will offer a competitive and more robust alternative for developers, building owners and occupants. The successful development of the proposed construction systems will lead to an increased market for blind bolts, steel circular hollow sections, steel Universal Beams and metal decking. An added benefit of the proposed systems is an anticipated improvement in performance, relative to existing systems, under low probability, high consequence events such as 2500-year return period level earthquakes (in the relevant region) or blast loading. These unique and innovative structural solutions should drive the competitive advantage of Australian engineers in international markets.Read moreRead less
Reducing tool wear through novel surface treatments and improved lubrication. High strength steels can be used to make vehicles lighter and safer but forming them into parts requires large forces. This can lead to problems with tool wear and poor surface finish. This project will lead to improved understanding of what makes a lubricant effective and how to design a tool surface to reduce wear. This new knowledge will lead to improved tool designs and products. The competitiveness of the Australi ....Reducing tool wear through novel surface treatments and improved lubrication. High strength steels can be used to make vehicles lighter and safer but forming them into parts requires large forces. This can lead to problems with tool wear and poor surface finish. This project will lead to improved understanding of what makes a lubricant effective and how to design a tool surface to reduce wear. This new knowledge will lead to improved tool designs and products. The competitiveness of the Australian automotive manufacturing industry will be improved and there will be benefits for the local tooling industry, especially in the competition for overseas markets.Read moreRead less
Strength Enhancement of Aluminium Extrusion Alloys via Novel Thermal Processes and Alloy Composition Control. The aluminium industry in Australia produces ~4% of total goods and services exports nationally and over $2 billon per year in export earnings. The importance of developing energy-efficient processing and manufacturing technologies for aluminium and its alloys is reflected in the Federal Government's Light Metals Action Agenda. The proposed project has the potential to establish a platfo ....Strength Enhancement of Aluminium Extrusion Alloys via Novel Thermal Processes and Alloy Composition Control. The aluminium industry in Australia produces ~4% of total goods and services exports nationally and over $2 billon per year in export earnings. The importance of developing energy-efficient processing and manufacturing technologies for aluminium and its alloys is reflected in the Federal Government's Light Metals Action Agenda. The proposed project has the potential to establish a platform for intelligent design and development of thermal processing technologies for aluminium extrusion alloys with improved mechanical properties. Such technologies are expected to help the Australian aluminium industry to expand its international market share.Read moreRead less
Innovative Retrofitting Techniques for the Protection of Anchorage Zones in Cable-Stayed Bridges Subjected to Blast Loads. The project will seek to develop an innovative technology to retrofit anchorage zones in cable-stayed bridges subjected to close-in detonations and severe impulsive loading, through a comprehensive theoretical and experimental study. The innovative material used for the strengthening purposes developed as part of the study will greatly assist engineers in protection and retr ....Innovative Retrofitting Techniques for the Protection of Anchorage Zones in Cable-Stayed Bridges Subjected to Blast Loads. The project will seek to develop an innovative technology to retrofit anchorage zones in cable-stayed bridges subjected to close-in detonations and severe impulsive loading, through a comprehensive theoretical and experimental study. The innovative material used for the strengthening purposes developed as part of the study will greatly assist engineers in protection and retrofitting schemes of bridges. The results can be communicated directly to the relevant authorities, thus improving Australia's capabilities in dealing with extreme events.Read moreRead less
Designing the Next Generation of High Performance Cutting Tools. In order for Australian manufacturers to improve their global competitiveness in the production of manufactured goods it is essential to have access to cost effective high performance cutting tools. This project seeks to meet this challenge by exploiting new pathways in the development of advanced metallic-based vapour deposited coatings. This new approach will provide a much needed opportunity for value adding in the economically ....Designing the Next Generation of High Performance Cutting Tools. In order for Australian manufacturers to improve their global competitiveness in the production of manufactured goods it is essential to have access to cost effective high performance cutting tools. This project seeks to meet this challenge by exploiting new pathways in the development of advanced metallic-based vapour deposited coatings. This new approach will provide a much needed opportunity for value adding in the economically significant area of tribological coatings for industrial components. The outcomes of this project will directly impact on the ability of Sutton Tools, an Australian owned company, to sustain and expand its export markets while adding more broadly to the competitiveness of Australia's manufacturing industry.Read moreRead less
Nano-scale Modification of Paint Surfaces for Contamination Resistance. The main aim of this work is to develop a process to produce a dirt resistant paint surface. Dirt resistance is an important characteristic of prepainted steel sheets often used in architectural situations where dirt build-up is unsightly. To develop the process it will be necessary to understand the mechanism of dirt adhesion to paints and the modes of operation of current dirt resistant processes. In addition work will be ....Nano-scale Modification of Paint Surfaces for Contamination Resistance. The main aim of this work is to develop a process to produce a dirt resistant paint surface. Dirt resistance is an important characteristic of prepainted steel sheets often used in architectural situations where dirt build-up is unsightly. To develop the process it will be necessary to understand the mechanism of dirt adhesion to paints and the modes of operation of current dirt resistant processes. In addition work will be required on the rate of surface segregation of additives to the paint solution. We propose to combine experimental and theoretical modelling approaches to obtain a fundamentally sound practical solution.Read moreRead less
Development of corrosion resistant aluminium alloys for potable water systems. Maintaining Australia's operational advantage through superior capabilities is fundamental to national benefit. This project fosters breakthrough science to underpin technological innovation (new materials with enhanced functionality). In a global market, any promotion of aluminium usage provides direct benefit nationally, Australia being the key primary, secondary and tertiary producer. Aluminium exports are critical ....Development of corrosion resistant aluminium alloys for potable water systems. Maintaining Australia's operational advantage through superior capabilities is fundamental to national benefit. This project fosters breakthrough science to underpin technological innovation (new materials with enhanced functionality). In a global market, any promotion of aluminium usage provides direct benefit nationally, Australia being the key primary, secondary and tertiary producer. Aluminium exports are critical to the ongoing success of the Australian economy. This project provides excellent research training with unique industry focus for young researchers, fostering the international competitiveness of local research. Such work also benefits Australia via development of international capability in an interdisciplinary field.Read moreRead less
Improving Tribological Performance Through The Control of Surface Microstructure Using Plasma Based Surface Engineering Technologies. This project aims to improve the tribological performance of a new type of rotary valving system required to operate under marginal boundary lubrication conditions. The intention is to develop innovative plasma based methods of generating inherently low friction modified surfaces through the control of microstructure. The latter will be analysed using focused ion ....Improving Tribological Performance Through The Control of Surface Microstructure Using Plasma Based Surface Engineering Technologies. This project aims to improve the tribological performance of a new type of rotary valving system required to operate under marginal boundary lubrication conditions. The intention is to develop innovative plasma based methods of generating inherently low friction modified surfaces through the control of microstructure. The latter will be analysed using focused ion beam milling. The performance of modified surfaces will be assessed in simulated friction and wear tests. Success could lead to more widespread adoption of the technology within the automotive industry with benefits for more efficient use of energy and cleaner exhaust emissions.Read moreRead less
Structural assembly for remote housing using fibre reinforced composites. This project aims to address construction challenges in remote housing by off-site manufacturing and on-site assembly using fibre reinforced composites and digital made-to-measure approach. Its goal is to generate interdisciplinary knowledge and practical technologies for reliable, affordable and durable housing in remote harsh environments. Intended results include innovative connections and systems with valuable understa ....Structural assembly for remote housing using fibre reinforced composites. This project aims to address construction challenges in remote housing by off-site manufacturing and on-site assembly using fibre reinforced composites and digital made-to-measure approach. Its goal is to generate interdisciplinary knowledge and practical technologies for reliable, affordable and durable housing in remote harsh environments. Intended results include innovative connections and systems with valuable understanding of their performances under various loading scenarios and accurate digital visualization for remote construction. The outcomes expect to unlock remote development, enhance our competitive strengths for manufacturing and construction industries, and further offer new solutions in post-disaster recovery applications.Read moreRead less
Design Strategy for Cold Roll Formed Products. Roll forming is a widely used metal forming technology in Australia. The demands for shorter lead times, more complex shapes, new high strength materials and more demanding markets such as the automotive industry, requires increased virtual engineering at the design stage. This project will develop the models and tools required to enable the industry to efficiently design robust roll configurations to meet current and future demands. The outcomes ....Design Strategy for Cold Roll Formed Products. Roll forming is a widely used metal forming technology in Australia. The demands for shorter lead times, more complex shapes, new high strength materials and more demanding markets such as the automotive industry, requires increased virtual engineering at the design stage. This project will develop the models and tools required to enable the industry to efficiently design robust roll configurations to meet current and future demands. The outcomes from this project will not only benefit the industry partners involved but the general Australian roll forming industry, opening up new markets and opportunities.Read moreRead less