Strength Enhancement of Aluminium Extrusion Alloys via Novel Thermal Processes and Alloy Composition Control. The aluminium industry in Australia produces ~4% of total goods and services exports nationally and over $2 billon per year in export earnings. The importance of developing energy-efficient processing and manufacturing technologies for aluminium and its alloys is reflected in the Federal Government's Light Metals Action Agenda. The proposed project has the potential to establish a platfo ....Strength Enhancement of Aluminium Extrusion Alloys via Novel Thermal Processes and Alloy Composition Control. The aluminium industry in Australia produces ~4% of total goods and services exports nationally and over $2 billon per year in export earnings. The importance of developing energy-efficient processing and manufacturing technologies for aluminium and its alloys is reflected in the Federal Government's Light Metals Action Agenda. The proposed project has the potential to establish a platform for intelligent design and development of thermal processing technologies for aluminium extrusion alloys with improved mechanical properties. Such technologies are expected to help the Australian aluminium industry to expand its international market share.Read moreRead less
Advanced Testing and Structural Analysis for Assessment and Control of Hydrogen Damage in Structural Steels. Hydrogen offers the potential for reducing emissions in transport and energy generation industries as it is a low emission energy carrier. However, there remain questions in relation to the effects of hydrogen gas on the structural integrity of large structural steel components, such as gas distribution pipelines. The project aims to provide guidance on the safe use of hydrogen in high pr ....Advanced Testing and Structural Analysis for Assessment and Control of Hydrogen Damage in Structural Steels. Hydrogen offers the potential for reducing emissions in transport and energy generation industries as it is a low emission energy carrier. However, there remain questions in relation to the effects of hydrogen gas on the structural integrity of large structural steel components, such as gas distribution pipelines. The project aims to provide guidance on the safe use of hydrogen in high pressure vessels manufactured from low alloy ferritic steels. This project will increase confidence in relevant safety codes and standards, consequently increasing the likelihood of large scale uptake of hydrogen energy technologies. Read moreRead less
Designing the Next Generation of High Performance Cutting Tools. In order for Australian manufacturers to improve their global competitiveness in the production of manufactured goods it is essential to have access to cost effective high performance cutting tools. This project seeks to meet this challenge by exploiting new pathways in the development of advanced metallic-based vapour deposited coatings. This new approach will provide a much needed opportunity for value adding in the economically ....Designing the Next Generation of High Performance Cutting Tools. In order for Australian manufacturers to improve their global competitiveness in the production of manufactured goods it is essential to have access to cost effective high performance cutting tools. This project seeks to meet this challenge by exploiting new pathways in the development of advanced metallic-based vapour deposited coatings. This new approach will provide a much needed opportunity for value adding in the economically significant area of tribological coatings for industrial components. The outcomes of this project will directly impact on the ability of Sutton Tools, an Australian owned company, to sustain and expand its export markets while adding more broadly to the competitiveness of Australia's manufacturing industry.Read moreRead less
Nano-scale Modification of Paint Surfaces for Contamination Resistance. The main aim of this work is to develop a process to produce a dirt resistant paint surface. Dirt resistance is an important characteristic of prepainted steel sheets often used in architectural situations where dirt build-up is unsightly. To develop the process it will be necessary to understand the mechanism of dirt adhesion to paints and the modes of operation of current dirt resistant processes. In addition work will be ....Nano-scale Modification of Paint Surfaces for Contamination Resistance. The main aim of this work is to develop a process to produce a dirt resistant paint surface. Dirt resistance is an important characteristic of prepainted steel sheets often used in architectural situations where dirt build-up is unsightly. To develop the process it will be necessary to understand the mechanism of dirt adhesion to paints and the modes of operation of current dirt resistant processes. In addition work will be required on the rate of surface segregation of additives to the paint solution. We propose to combine experimental and theoretical modelling approaches to obtain a fundamentally sound practical solution.Read moreRead less
Development of corrosion resistant aluminium alloys for potable water systems. Maintaining Australia's operational advantage through superior capabilities is fundamental to national benefit. This project fosters breakthrough science to underpin technological innovation (new materials with enhanced functionality). In a global market, any promotion of aluminium usage provides direct benefit nationally, Australia being the key primary, secondary and tertiary producer. Aluminium exports are critical ....Development of corrosion resistant aluminium alloys for potable water systems. Maintaining Australia's operational advantage through superior capabilities is fundamental to national benefit. This project fosters breakthrough science to underpin technological innovation (new materials with enhanced functionality). In a global market, any promotion of aluminium usage provides direct benefit nationally, Australia being the key primary, secondary and tertiary producer. Aluminium exports are critical to the ongoing success of the Australian economy. This project provides excellent research training with unique industry focus for young researchers, fostering the international competitiveness of local research. Such work also benefits Australia via development of international capability in an interdisciplinary field.Read moreRead less
Influence of hydrogen on metallic components for clean energy. Hydrogen (H) energy technology for a future H economy, and much of the world's current electricity generation by H-cooled turbogenerators, rely on the availability of affordable materials that are resistant to hydrogen embrittlement (HE), sudden mechanical failure owing to absorption of H atoms. This project will lead to better understanding of the HE resistance of commercial medium-strength steels for use in H pipelines and pressure ....Influence of hydrogen on metallic components for clean energy. Hydrogen (H) energy technology for a future H economy, and much of the world's current electricity generation by H-cooled turbogenerators, rely on the availability of affordable materials that are resistant to hydrogen embrittlement (HE), sudden mechanical failure owing to absorption of H atoms. This project will lead to better understanding of the HE resistance of commercial medium-strength steels for use in H pipelines and pressure vessels, and of the specific steels used in turbogenerator components. More efficient, cheaper and safer clean energy will be the result.Read moreRead less
Improving Tribological Performance Through The Control of Surface Microstructure Using Plasma Based Surface Engineering Technologies. This project aims to improve the tribological performance of a new type of rotary valving system required to operate under marginal boundary lubrication conditions. The intention is to develop innovative plasma based methods of generating inherently low friction modified surfaces through the control of microstructure. The latter will be analysed using focused ion ....Improving Tribological Performance Through The Control of Surface Microstructure Using Plasma Based Surface Engineering Technologies. This project aims to improve the tribological performance of a new type of rotary valving system required to operate under marginal boundary lubrication conditions. The intention is to develop innovative plasma based methods of generating inherently low friction modified surfaces through the control of microstructure. The latter will be analysed using focused ion beam milling. The performance of modified surfaces will be assessed in simulated friction and wear tests. Success could lead to more widespread adoption of the technology within the automotive industry with benefits for more efficient use of energy and cleaner exhaust emissions.Read moreRead less
Metallurgical Influences on Stress Corrosion Cracking (SCC) of Rock Bolts. This project seeks to understand the metallurgy of stress corrosion cracking (SCC) of rock bolts. Rock bolts are the most effective means of roof support in underground mines and, as a consequence, rock bolts are widely used in the mining industry worldwide. Failure of rock bolts by SCC has significant safety and economic implications. The consequent rock falls have the potential to kill or main any person caught undernea ....Metallurgical Influences on Stress Corrosion Cracking (SCC) of Rock Bolts. This project seeks to understand the metallurgy of stress corrosion cracking (SCC) of rock bolts. Rock bolts are the most effective means of roof support in underground mines and, as a consequence, rock bolts are widely used in the mining industry worldwide. Failure of rock bolts by SCC has significant safety and economic implications. The consequent rock falls have the potential to kill or main any person caught underneath. If a stoppage is caused of the long wall operation in a typical Australian colliery, the typical value of the lost production is of the order of a million dollars a day.Read moreRead less
Design Strategy for Cold Roll Formed Products. Roll forming is a widely used metal forming technology in Australia. The demands for shorter lead times, more complex shapes, new high strength materials and more demanding markets such as the automotive industry, requires increased virtual engineering at the design stage. This project will develop the models and tools required to enable the industry to efficiently design robust roll configurations to meet current and future demands. The outcomes ....Design Strategy for Cold Roll Formed Products. Roll forming is a widely used metal forming technology in Australia. The demands for shorter lead times, more complex shapes, new high strength materials and more demanding markets such as the automotive industry, requires increased virtual engineering at the design stage. This project will develop the models and tools required to enable the industry to efficiently design robust roll configurations to meet current and future demands. The outcomes from this project will not only benefit the industry partners involved but the general Australian roll forming industry, opening up new markets and opportunities.Read moreRead less
Enhanced Mechanical Properties of Steel Sheet through Novel Approach in Asymmetric Rolling. Steel sheet production is one of the major industries in Australia, which impacts the automotive and construction industries. There is an ongoing requirement to increase the strength of steel sheet without compromising ductility, which improves the strength / weight ratio and the automobile fuel efficiency. The novel rolling process proposed has the potential to address these requirements. The industrial ....Enhanced Mechanical Properties of Steel Sheet through Novel Approach in Asymmetric Rolling. Steel sheet production is one of the major industries in Australia, which impacts the automotive and construction industries. There is an ongoing requirement to increase the strength of steel sheet without compromising ductility, which improves the strength / weight ratio and the automobile fuel efficiency. The novel rolling process proposed has the potential to address these requirements. The industrial partner Tata Steel is a global steelmaker who has strategic partnerships with Bluescope Steel in Australia. The technology to be developed will be exploited both overseas and within Australia and assist in bringing Australia to a leading position in this area of research.Read moreRead less