Characterisation and Mitigation of Caustic Cracking: A Safety and Maintenance Concern in Alumina and Pulp-and-Paper Processing. Extraction of alumina from mineral bauxite (Bayer process) and pulp-and-paper processing (Kraft process) are major industries in Australia. Cracking of reaction vessels, digesters, cleaning tanks and pipework are major concern for plant integrity, occupational health, safety and environment. Caustic cracking is often the first suspect when a failure occurs. The propose ....Characterisation and Mitigation of Caustic Cracking: A Safety and Maintenance Concern in Alumina and Pulp-and-Paper Processing. Extraction of alumina from mineral bauxite (Bayer process) and pulp-and-paper processing (Kraft process) are major industries in Australia. Cracking of reaction vessels, digesters, cleaning tanks and pipework are major concern for plant integrity, occupational health, safety and environment. Caustic cracking is often the first suspect when a failure occurs. The proposed program will investigate the role of critical impurities and additives, temperature and stress fluctuations in caustic cracking of mild steel and their weldments (known to be most susceptible). This project will also develop an intellectual and infrastructural base that will also be a vital resource for several Australian industries where such cracking is a major concern.Read moreRead less
The effect of contaminant carbon films on the leaching of gold. A major problem in cyanidation is preg-robbing, which results in severe gold losses to tailings. Too much emphasis has been placed on the blinding and characterisation of free carbon or graphite particles, instead of considering carbon or graphite as a layer on top of other ore particles. It is the aim of this project to investigate the effect of contaminant carbon layers on the leaching of gold from sulphide ores. The understanding ....The effect of contaminant carbon films on the leaching of gold. A major problem in cyanidation is preg-robbing, which results in severe gold losses to tailings. Too much emphasis has been placed on the blinding and characterisation of free carbon or graphite particles, instead of considering carbon or graphite as a layer on top of other ore particles. It is the aim of this project to investigate the effect of contaminant carbon layers on the leaching of gold from sulphide ores. The understanding of the exact role of carbon layers on mineral surfaces in both preg-robbing and leaching is essential to devise process strategies that could lead to improved extraction.Read moreRead less
Particle transport in turbulent non-Newtonian suspensions in self formed open channels. An improved understanding of the fundamentals of channel formation and the ability of channels to transport solids in either a natural or created environment will be of benefit to industries employing open channels (or flumes) or stacked tailings as part of their processes. This will lead to better design and operation with reduced water use and reduced volume of waste disposal. This research will build the ....Particle transport in turbulent non-Newtonian suspensions in self formed open channels. An improved understanding of the fundamentals of channel formation and the ability of channels to transport solids in either a natural or created environment will be of benefit to industries employing open channels (or flumes) or stacked tailings as part of their processes. This will lead to better design and operation with reduced water use and reduced volume of waste disposal. This research will build the scientific foundation for the design tools to more accurately predict the behaviour of tailings stacks. The mining industry will benefit from the improved management of their tailings disposal regimes, reduced water usage, lowered cost of disposal and reduced impact on the environment.Read moreRead less
Mechanisms for Pyrite Oxidation Control in Acid Mine Drainage. The annual costs of acid rock drainage (ARD) management at operating sites in Australia are $120M p.a.; over 15 years, a total cost of $1.8 billion for the whole industry. There are limitations to the ability of existing systems to cope with high capacity ARD, to the long-term effectiveness of these systems and high potential costs/liability of remediation. The value of the project outcomes to industry and government will be in reduc ....Mechanisms for Pyrite Oxidation Control in Acid Mine Drainage. The annual costs of acid rock drainage (ARD) management at operating sites in Australia are $120M p.a.; over 15 years, a total cost of $1.8 billion for the whole industry. There are limitations to the ability of existing systems to cope with high capacity ARD, to the long-term effectiveness of these systems and high potential costs/liability of remediation. The value of the project outcomes to industry and government will be in reduction of ARD release, well-understood long-term outcomes, reduced cost of treatments and improved control. The scale of these savings is in the tens of $M p.a. but also in potential improvements in environment (acid and toxic metals in streams), health and social quality of life in mining areas and towns.Read moreRead less
Matching flotation concentrate composition to downstream processing in copper production at the Olympic Dam operations of BHP Billiton. This research is important for the Australian and South Australian economies. There are both large capital and operating costs benefits if a successful and robust mineral separation can be achieved. Being able to separate different copper sulphide minerals in copper concentrates will have global significance. In the particular case of Olympic Dam mine, the imp ....Matching flotation concentrate composition to downstream processing in copper production at the Olympic Dam operations of BHP Billiton. This research is important for the Australian and South Australian economies. There are both large capital and operating costs benefits if a successful and robust mineral separation can be achieved. Being able to separate different copper sulphide minerals in copper concentrates will have global significance. In the particular case of Olympic Dam mine, the impact of being able to separate the copper sulphide minerals at the mineral processing stage is a significant reduction in operating costs, which is a result of reduced ore handling, mining and smelting costs.Read moreRead less
Modified activated carbons for recovery of gold from thiosulphate solutions. Thiosulphate is currently being considered by various international mining companies as an environmentally friendly alternative to cyanide for gold extraction. Although little is available in the open literature, most confidential research on recovery from thiosulphate leach slurries has focused on ion-exchange technology. Activated carbon as a more practical sorbent has been ignored completely owing to the general perc ....Modified activated carbons for recovery of gold from thiosulphate solutions. Thiosulphate is currently being considered by various international mining companies as an environmentally friendly alternative to cyanide for gold extraction. Although little is available in the open literature, most confidential research on recovery from thiosulphate leach slurries has focused on ion-exchange technology. Activated carbon as a more practical sorbent has been ignored completely owing to the general perception that it has a very low affinity for gold thiosulphate. On the basis of promising preliminary work, the aim of this project is to develop physically and chemically modified activated carbons with a high affinity for the sterically large gold thiosulphate complex. This project will aim to prove the hypothesis that the graphitic edges of an active carbon should be maximised and the organic active sites minimised for optimal adsorption.Read moreRead less
BEACH FORMATION OF NON-SEGREGATING TAILINGS. Thickened tailings from mining operations discharged onto flat ground build into a low conical hill, forming a straight beach slope. This method of stacked tailings disposal is currently employed at nine Australian mine-sites. It is cost effective and environmentally friendly. Discharged thickened pastes can develop steeper slopes, thus requiring less area for the tailings stack. However, a tailing discharge system design must be based on an accurate ....BEACH FORMATION OF NON-SEGREGATING TAILINGS. Thickened tailings from mining operations discharged onto flat ground build into a low conical hill, forming a straight beach slope. This method of stacked tailings disposal is currently employed at nine Australian mine-sites. It is cost effective and environmentally friendly. Discharged thickened pastes can develop steeper slopes, thus requiring less area for the tailings stack. However, a tailing discharge system design must be based on an accurate prediction of the beach slope. The aim is to produce a method of predicting the beach slope angle from laboratory experiments involving particle mechanics, rheology, and process parameters like flowrate and concentration.Read moreRead less
Thickener operation optimisation and design for the minerals industry. Thickening is the main process used in the minerals industry for recovery and recycling of water and the environmental management of waste products. This project will provide simple but fundamental experimental and modelling tools to enhance thickener design and operations. The result will be improved water recovery, reduced waste volumes, environmentally sustainable options for waste tailings disposal and significant cost r ....Thickener operation optimisation and design for the minerals industry. Thickening is the main process used in the minerals industry for recovery and recycling of water and the environmental management of waste products. This project will provide simple but fundamental experimental and modelling tools to enhance thickener design and operations. The result will be improved water recovery, reduced waste volumes, environmentally sustainable options for waste tailings disposal and significant cost reductions through improved device design at a large number of sites both in Australia and overseas. An additional benefit will be an integrated design and operational approach to thickener utilisation in the minerals industry.Read moreRead less
Thickener dewatering optimization in the minerals industry. The project aims to develop the understanding required to provide a quantitative basis for the selection, design and operation of thickening devices for optimal dewatering performance in the minerals industry. This will enable reduced water use, improved water management, provide better slurry solids management and improve tailing disposal practice, resulting in reduced processing and capital costs, increased throughput and lower envir ....Thickener dewatering optimization in the minerals industry. The project aims to develop the understanding required to provide a quantitative basis for the selection, design and operation of thickening devices for optimal dewatering performance in the minerals industry. This will enable reduced water use, improved water management, provide better slurry solids management and improve tailing disposal practice, resulting in reduced processing and capital costs, increased throughput and lower environmental impact. In particular, the project will link the characterisation of the slurry feed to thickener process conditions and subsequent dewatering performance, including the role of rakes and shear devices. It will provide a sound basis for the optimization of dewatering in thickener operations.Read moreRead less
Separating gold from silica by tailored hydrometallurgical processes. Australia is one of the world's largest producers of gold, and the ability to more efficiently separate gold from its ores will benefit the Australian economy by maximising the value of every tonne of ore which is removed from the ground. Inefficiencies in processing technology can lead to the loss of gold from extraction processes, and the reasons for some of these losses are poorly understood but are believed to be related t ....Separating gold from silica by tailored hydrometallurgical processes. Australia is one of the world's largest producers of gold, and the ability to more efficiently separate gold from its ores will benefit the Australian economy by maximising the value of every tonne of ore which is removed from the ground. Inefficiencies in processing technology can lead to the loss of gold from extraction processes, and the reasons for some of these losses are poorly understood but are believed to be related to interactions between gold and silicate minerals. We will study these interactions with a view towards improving the percentage of gold present in the ores which is able to be extracted and used.Read moreRead less