Improving the process modelling capability for manufacturing large composite structures used on passenger aircraft. This proposal aims to reduce manufacturing costs by developing innovative simulation tools for the production of future lightweight composite aerostructures.The development of a reliable predictive tool to simulate the cost-effective production of resin-infused composite aerostructures, will represent a significant technical advance. The successful transfer of this technology to Bo ....Improving the process modelling capability for manufacturing large composite structures used on passenger aircraft. This proposal aims to reduce manufacturing costs by developing innovative simulation tools for the production of future lightweight composite aerostructures.The development of a reliable predictive tool to simulate the cost-effective production of resin-infused composite aerostructures, will represent a significant technical advance. The successful transfer of this technology to Boeing Aerostructures Australia would give it a distinct competitive edge when bidding for participation in future international development programmes and will yield substantial economic benefits whilst further strengthening and developing local expertise. Lightweight aircraft structures will also contribute towards reducing the environmental impact of aviation. Read moreRead less
Lightweight Photovoltaic Modules for Low-Load Capacity Building Roofs. This project aims to develop lightweight and reliable high efficiency photovoltaic modules that expand solar energy installations onto low-load capacity building roofs. New lightweight materials will be developed for packaging with multi-functionalities such as fast heat dissipation. This project will produce economical prototypes and enable and
facilitate cost reduction of crystalline silicon photovoltaic module installation ....Lightweight Photovoltaic Modules for Low-Load Capacity Building Roofs. This project aims to develop lightweight and reliable high efficiency photovoltaic modules that expand solar energy installations onto low-load capacity building roofs. New lightweight materials will be developed for packaging with multi-functionalities such as fast heat dissipation. This project will produce economical prototypes and enable and
facilitate cost reduction of crystalline silicon photovoltaic module installations on lightweight buildings, overcoming current constraints of heavy glass modules and making more solar energy exploited in both Australia’s urban and rural areas. This will get steps closer to zero emission buildings, by providing renewable energy alternative to conventional fossil fuel-based power generation.Read moreRead less
Onset Theory: Pushing the design envelope for textile composite structures. This study aims to exploit an innovative physics-based approach to predict the strength of textile composites. This is particularly important in areas such as aircraft design, where drastic weight savings are needed to allow designers to remain competitive in a low-carbon future. Improved theory and design tools will remove conservatism and account for a large part of these weight savings. The new approach is the first t ....Onset Theory: Pushing the design envelope for textile composite structures. This study aims to exploit an innovative physics-based approach to predict the strength of textile composites. This is particularly important in areas such as aircraft design, where drastic weight savings are needed to allow designers to remain competitive in a low-carbon future. Improved theory and design tools will remove conservatism and account for a large part of these weight savings. The new approach is the first to be consistent at all length scales — from atoms to aeroplanes — ensuring relevance for new and evolving composite material systems. A novel understanding of crack initiation in textile laminates is intended to reduce design and certification effort for new aircraft and help to design more efficient airframes at a lower cost.Read moreRead less
Fibre-sized energy generators and storage in multi-functional fabrics. This project proposes to do away with conventional batteries for powering portable or wearable devices by developing wearable fabrics capable of energy generation. The outcome will be a robust fabric with the capability of powering wearable or portable devices in the communications, health-care, sports and defence industries.
Optimisation of self-healing repair systems in aerospace composite structures. Design and manufacture of composite structures for civilian and military aircraft is a multi-billion dollar export business for Boeing Aerostructures Australia and other Australian aerospace companies. To remain globally competitive, Australian industry must develop new expertise for next-generation composite aerostructures that are lighter, cheaper, more damage tolerant and easily repaired. Autonomic self-healing of ....Optimisation of self-healing repair systems in aerospace composite structures. Design and manufacture of composite structures for civilian and military aircraft is a multi-billion dollar export business for Boeing Aerostructures Australia and other Australian aerospace companies. To remain globally competitive, Australian industry must develop new expertise for next-generation composite aerostructures that are lighter, cheaper, more damage tolerant and easily repaired. Autonomic self-healing of composites is an innovative repair technology with many future potential applications for damaged aerostructures. This project will develop analytical tools and data to enable the Australian aerospace industry to take advantage of the economic benefits offered by self-healing repair systems in aircraft composite structures.Read moreRead less
Multifunctional Three-Dimensional Non-Crimp Fibre Preforms for Polymer Composites: Innovative High-Value Products for the Australian Textiles Industry. This project aims to develop a new three-dimensional (3D) weaving technology for fabricating multi-functional fabrics for advanced fibre-reinforced composites. 3D woven fabrics with low fibre waviness for high structural performance, integrally woven optical fibre sensors for loads monitoring and damage detection, and woven thermoplastic filament ....Multifunctional Three-Dimensional Non-Crimp Fibre Preforms for Polymer Composites: Innovative High-Value Products for the Australian Textiles Industry. This project aims to develop a new three-dimensional (3D) weaving technology for fabricating multi-functional fabrics for advanced fibre-reinforced composites. 3D woven fabrics with low fibre waviness for high structural performance, integrally woven optical fibre sensors for loads monitoring and damage detection, and woven thermoplastic filaments for self-healing aim to meet the emerging demands of industry for light-weight high-performance composites. This new technology aims to deliver to the Australian textiles and clothing industry a new capability in manufacturing carbon-fibre based fabrics as reinforcements in advanced composites, thus helping reinvigorate and realign an important Australian industry sector.Read moreRead less
Elastic and biodegradable sponges/aerogels from exfoliated silk nanofibres . The aim of this project is to investigate methods to produce highly porous elastic sponges from silk protein nanofibres. These sponges will have optimal mechanical, insulation and degradation properties making them suitable for a wide range of applications including the biomedical and personal care sectors, where current products have significant drawbacks due to the use of non-biodegradable synthetic materials. Outco ....Elastic and biodegradable sponges/aerogels from exfoliated silk nanofibres . The aim of this project is to investigate methods to produce highly porous elastic sponges from silk protein nanofibres. These sponges will have optimal mechanical, insulation and degradation properties making them suitable for a wide range of applications including the biomedical and personal care sectors, where current products have significant drawbacks due to the use of non-biodegradable synthetic materials. Outcomes include new knowledge on controlling porous structures and tailoring properties to targeted applications. This project, by laying the groundwork for a new generation of bio-based materials, will benefit the Australian advanced manufacturing sector, and enhance Australia's standing in materials science and engineering.Read moreRead less
Strong and Durable Flame-Retarding Composites by Multi-scale Encapsulation and Reinforcement. Fires cause approximately $100 million damage to Australian buildings each year. The effects of fire can be significantly reduced through microencapsulation of fire-retarding chemicals in composites used in the building industry. This project aims to encapsulate such chemicals in natural microtubules and develop cost-effective polymer/microtubule/graphene oxide composites that combine superior fire resi ....Strong and Durable Flame-Retarding Composites by Multi-scale Encapsulation and Reinforcement. Fires cause approximately $100 million damage to Australian buildings each year. The effects of fire can be significantly reduced through microencapsulation of fire-retarding chemicals in composites used in the building industry. This project aims to encapsulate such chemicals in natural microtubules and develop cost-effective polymer/microtubule/graphene oxide composites that combine superior fire resistance with high durability in a wide range of applications.Read moreRead less
Development of hierarchical carbon nanotube-glass fibre composites. Development of hierarchical carbon nanotube-glass fibre composites. This project aims to develop a new generation of hierarchical carbon nanotube-glass fibre reinforced composites, using a novel synthesis method that grafts carbon nanotubes (CNTs) onto glass fibre and glass fabric. These hierarchical nano- and micro-fibre composites will have improved in-plane mechanical properties, enhanced fracture toughness and higher electri ....Development of hierarchical carbon nanotube-glass fibre composites. Development of hierarchical carbon nanotube-glass fibre composites. This project aims to develop a new generation of hierarchical carbon nanotube-glass fibre reinforced composites, using a novel synthesis method that grafts carbon nanotubes (CNTs) onto glass fibre and glass fabric. These hierarchical nano- and micro-fibre composites will have improved in-plane mechanical properties, enhanced fracture toughness and higher electric conductivity. This project will use a comprehensive experimental and theoretical study to develop design tools for producing this new generation of composites. The anticipated outcome is lighter and stronger glass fibre composite structures, such as wind turbines in the renewable wind energy industry and boats in the marine industry.Read moreRead less
Optimised flush repairs for dissimilar composite material systems. The outcome of this research project will overcome a major technological challenge when designing repairs for dissimilar composite material systems, which are being utilised at an increasing pace in a multitude of industries. This new technological capability will help to improve the competitiveness of the Australian aerospace industry.