Modelling and control of electromagnetically propelled arcs in joining processes. Magnetically impelled arc butt (MIAB) joining is a non-traditional manufacturing process for tubular steel components. Parameter selection and tuning have to date been experimentally determined via exhaustive trial-and-error techniques. Therefore the full capabilities of the process have not yet been realised. The project aims to model and optimise the complex process and thus facilitate the development of new a ....Modelling and control of electromagnetically propelled arcs in joining processes. Magnetically impelled arc butt (MIAB) joining is a non-traditional manufacturing process for tubular steel components. Parameter selection and tuning have to date been experimentally determined via exhaustive trial-and-error techniques. Therefore the full capabilities of the process have not yet been realised. The project aims to model and optimise the complex process and thus facilitate the development of new and effective control strategies. It is expected that novel power source designs will emerge as an outcome of the research proposed.Read moreRead less
The Properties and Processing Performance of Ultrasonically Cleaned Wool Fibres. Australian wool production is a $2.5 billion export industry, and about 70% of Australian wool is exported to China for further processing. Scouring or wool cleaning is the first critical step in the processing chain, which has come under increasing pressure to reduce water and energy consumption and effluent discharge. Assisting leading wool processors in the research and development of the latest wool processing t ....The Properties and Processing Performance of Ultrasonically Cleaned Wool Fibres. Australian wool production is a $2.5 billion export industry, and about 70% of Australian wool is exported to China for further processing. Scouring or wool cleaning is the first critical step in the processing chain, which has come under increasing pressure to reduce water and energy consumption and effluent discharge. Assisting leading wool processors in the research and development of the latest wool processing technologies is of direct benefit to the wool production industry in Australia.Read moreRead less
Image Based Visual Servo Control of Dynamic Under-Actuated Systems. The project builds on earlier work on visual servo control of under-actuated rigid body dynamics to develop and implement sophisticated and robust image based visual servo control for a wide class of under-actuated and fully actuated dynamic systems. The scope of the project extends far beyond basic testing of preliminary results to address key technical issues facing visual servo control algorithms at this time. The project i ....Image Based Visual Servo Control of Dynamic Under-Actuated Systems. The project builds on earlier work on visual servo control of under-actuated rigid body dynamics to develop and implement sophisticated and robust image based visual servo control for a wide class of under-actuated and fully actuated dynamic systems. The scope of the project extends far beyond basic testing of preliminary results to address key technical issues facing visual servo control algorithms at this time. The project is strongly motivated by the host of emerging applications for visual servo control of unmanned aerial vehicles. The experimental program within the project is based on control of a four rotor VTOL `hoverbot'.Read moreRead less
Energy and water efficiency in Australian manufacturing. This project aims at developing an interdisciplinary solution to increase the understanding of energy and water flows in manufacturing companies. The proposed approach will lead to the development of technical solutions to increase the efficient usage of energy and water on a continuous basis.
Sustainability Cockpit: an integrated tool for assessment and improvement of sustainability in manufacturing. This project aims to understand the relation between the traditional business indicators, such as cost, and the environmental indicators, such as carbon footprint. The outcome of this project will be an integrated tool which will allow manufacturers to assess and improve their environmental footprint in a cost effective manner.
High Performance Twist Drill Design and Drilling Operations for Machining Mould Steel. In this project a high performance drill point design, based on low drilling forces and high drill-life criteria when machining mould steel will be developed together with a computer application software for drilling force predictions, based on the ¡®unified-generalised mechanics of cutting approach¡¯, and optimal drilling feed and speed selection for minimum cost and time per hole, based on a multi-constraint ....High Performance Twist Drill Design and Drilling Operations for Machining Mould Steel. In this project a high performance drill point design, based on low drilling forces and high drill-life criteria when machining mould steel will be developed together with a computer application software for drilling force predictions, based on the ¡®unified-generalised mechanics of cutting approach¡¯, and optimal drilling feed and speed selection for minimum cost and time per hole, based on a multi-constraint drilling optimization analysis. Particular attention will be given to the manufacture of the drill point geometry. It is anticipated that the application software will enable the drill design, manufacture, performance and drilling conditions to be integrated.Read moreRead less
Predictive Mechanics of Cutting Models for Forces and Torque in Machine Tapping Operations with Straight and Helical Flute Taps. This project is aimed at developing a fundamental understanding of the cutting process as well as mechanics of cutting mathematical models and software for reliable predictions of all the force components, torque and power in machine tapping of both wrought and sintered metallic materials with straight and helical fluted taps. This investigation will provide useful fun ....Predictive Mechanics of Cutting Models for Forces and Torque in Machine Tapping Operations with Straight and Helical Flute Taps. This project is aimed at developing a fundamental understanding of the cutting process as well as mechanics of cutting mathematical models and software for reliable predictions of all the force components, torque and power in machine tapping of both wrought and sintered metallic materials with straight and helical fluted taps. This investigation will provide useful fundamental and practical information and data on the tapping operations, renowned as 'some of the most neglected operations in machining research' and as 'bottleneck operations in practice'. This project heads towards satisfying the internationally recognised pressing need for quantitatively reliable machining performance data and equations.Read moreRead less
An innovative manufacturing technology enabling new generations of hip joint prostheses. The success of the present project will revolutionise the way we produce hip joint prostheses, resolve the critical issues caused by the wear of the hip joint bearing surfaces, and dramatically improve patients' life quality. The project will open an entirely new application field for the Australian made materials which have a very limited market so far. With the innovative technology and the new generations ....An innovative manufacturing technology enabling new generations of hip joint prostheses. The success of the present project will revolutionise the way we produce hip joint prostheses, resolve the critical issues caused by the wear of the hip joint bearing surfaces, and dramatically improve patients' life quality. The project will open an entirely new application field for the Australian made materials which have a very limited market so far. With the innovative technology and the new generations of hip joint prostheses, the international competitive edge of the Australian industry will be markedly sharpened. Patients, and the Australian economy, are expected to benefit greatly from successful developments in this project.Read moreRead less
Life-time Modelling of Industrial Products for Reuse. Product disposal responsibility has shifted from consumers to manufacturers. Re-use of components is the most efficient strategy for product recovery, which requires reliable methods for assessing the quality and remaining life of used components. The aim of this project is to develop a lifetime model to estimate the remaining life and quality of a used component. This will enable manufacturers to estimate the potential reusability of a compo ....Life-time Modelling of Industrial Products for Reuse. Product disposal responsibility has shifted from consumers to manufacturers. Re-use of components is the most efficient strategy for product recovery, which requires reliable methods for assessing the quality and remaining life of used components. The aim of this project is to develop a lifetime model to estimate the remaining life and quality of a used component. This will enable manufacturers to estimate the potential reusability of a component without going through costly and time consuming disassembly processes. In addition, the data from the lifetime monitoring process will provide information for improving the design and manufacture of environmentally friendly products.Read moreRead less
Discovery Early Career Researcher Award - Grant ID: DE130101402
Funder
Australian Research Council
Funding Amount
$375,000.00
Summary
Advanced laser micromachining with femtosecond vector beams. This project is aimed at developing a new method for ultra-precision laser micromachining and dissection of biological tissues using femtosecond vector beams. The capability of these unconventional laser beams to process different materials with unsurpassed precision and efficiency offers significant economic and clinical benefits.