Discovery Early Career Researcher Award - Grant ID: DE210100273
Funder
Australian Research Council
Funding Amount
$407,679.00
Summary
Supercomputing to understand track buckling and related train derailments. This project aims to understand the contributions of railway train forces to a dangerous and high-cost track dynamic behaviour called buckling; by developing a supercomputing method that unlocks the capability for large-scale 3D train-track interaction research for railway trains of up to 250 vehicles. This project expects to generate new knowledge regarding track buckling, train derailments and train-track dynamics. Expe ....Supercomputing to understand track buckling and related train derailments. This project aims to understand the contributions of railway train forces to a dangerous and high-cost track dynamic behaviour called buckling; by developing a supercomputing method that unlocks the capability for large-scale 3D train-track interaction research for railway trains of up to 250 vehicles. This project expects to generate new knowledge regarding track buckling, train derailments and train-track dynamics. Expected outcomes include a new supercomputing method for train-track dynamics and derailment research and a science-based technique to assess track buckling safety. This project should provide significant benefits to the rail industry including enhanced rail safety, lower maintenance costs and improved transport efficiency.Read moreRead less
A new role for vibration analysis in gear wear modelling and prediction. This project aims to improve prediction of the remaining useful life of gears. Gears are widely used in industry and transport. This project aims to integrate the two main methods of gear condition monitoring, vibration and oil analysis, and perform model-based wear prediction with the tribology and dynamic models continually updated on the basis of measured wear debris and vibration. New signal processing tools should allo ....A new role for vibration analysis in gear wear modelling and prediction. This project aims to improve prediction of the remaining useful life of gears. Gears are widely used in industry and transport. This project aims to integrate the two main methods of gear condition monitoring, vibration and oil analysis, and perform model-based wear prediction with the tribology and dynamic models continually updated on the basis of measured wear debris and vibration. New signal processing tools should allow estimation of relatively weak friction forces, previously neglected, as an important prognostic tool. This would allow detailed root cause analysis and prediction of remaining useful life. Improvements in gear prognosis would have safety and economic benefits by eliminating unforeseen catastrophic failures and optimising maintenance schedules.Read moreRead less
Precision Bending of 6xxx Aluminium Extrusions. The use of aluminium in transportation applications is predicted to double over the next 10 years. The use of extruded aluminium in structural components such as space frames is a growing area, and bending is an integral and critical process in the production of such components. The aim of this project is to develop key knowledge and technology necessary for precision bending of extruded aluminium profiles. The main outcomes will be: (i) Understand ....Precision Bending of 6xxx Aluminium Extrusions. The use of aluminium in transportation applications is predicted to double over the next 10 years. The use of extruded aluminium in structural components such as space frames is a growing area, and bending is an integral and critical process in the production of such components. The aim of this project is to develop key knowledge and technology necessary for precision bending of extruded aluminium profiles. The main outcomes will be: (i) Understanding of the relationship between extrusion conditions, microstructure and bendability of structural profiles. This will enable the optimisation of the extrusion process to ensure consistent bending behaviour. (ii) Development of the rubber-pad technology for precision bending.Read moreRead less
Nonlinear frequency mixing methods for materials and damage evaluation. This project aims to investigate new approaches for frequency mixing in nonlinear ultrasonics, and to demonstrate their potential for the non-destructive evaluation of material degradation and early damage detection. The anticipated outcomes will be increased detection sensitivity relative to current inspection techniques and an enhanced capability for quantifying the damage. This will provide the basis for more cost efficie ....Nonlinear frequency mixing methods for materials and damage evaluation. This project aims to investigate new approaches for frequency mixing in nonlinear ultrasonics, and to demonstrate their potential for the non-destructive evaluation of material degradation and early damage detection. The anticipated outcomes will be increased detection sensitivity relative to current inspection techniques and an enhanced capability for quantifying the damage. This will provide the basis for more cost efficient safety management of high-value assets and infrastructure, and for enhancing Australia’s competitiveness in advanced manufacturing.Read moreRead less
Nonlinear modelling, analysis and prediction of optimal conditions for cold roll forming. This project investigates fundamental analytical and experimental aspects of the highly nonlinear process of cold roll forming of flat steel strip to shaped product in order to gain predictive understanding and determine optimal process conditions. The project aims to develop an innovative software system that will permit operators to balance and optimize mill productivity, energy consumption, mill downtim ....Nonlinear modelling, analysis and prediction of optimal conditions for cold roll forming. This project investigates fundamental analytical and experimental aspects of the highly nonlinear process of cold roll forming of flat steel strip to shaped product in order to gain predictive understanding and determine optimal process conditions. The project aims to develop an innovative software system that will permit operators to balance and optimize mill productivity, energy consumption, mill downtime, and product change over times and facilitate the development of new productsRead moreRead less
Optimal transitional surface for a new continuous press forming process. This project addresses the National Research Priority - Frontier Technologies for Building and Transforming Australian Industries through smart information use. This project aims to gain fundamental scientific understanding of a manufacturing process with the aim of developing a tool that will enhance existing manufacturing processes and controls from an 'art of expertise' to a scientific understanding and improvement. Th ....Optimal transitional surface for a new continuous press forming process. This project addresses the National Research Priority - Frontier Technologies for Building and Transforming Australian Industries through smart information use. This project aims to gain fundamental scientific understanding of a manufacturing process with the aim of developing a tool that will enhance existing manufacturing processes and controls from an 'art of expertise' to a scientific understanding and improvement. This manufacturing area represents a niche market for Australian manufacturing and the development of a product that enhances productivity and reduces costs has the potential to elevate Australian manufacturers in the export market and create economic benefit for Australia.Read moreRead less
Discovery Early Career Researcher Award - Grant ID: DE150100397
Funder
Australian Research Council
Funding Amount
$340,000.00
Summary
Advanced waste heat recovery systems. Vehicle emissions have recently driven the research, development, and commercialisation of Exhaust Gas Recirculation (EGR) systems. The development of novel EGR gas coolers for such systems will probably lead to the breakthrough necessary for advancing EGR technologies, benefiting Australian clean energy supplies in general and transport vehicles in particular. The project aims to produce lighter and cleaner EGR systems at lower costs. This project also aims ....Advanced waste heat recovery systems. Vehicle emissions have recently driven the research, development, and commercialisation of Exhaust Gas Recirculation (EGR) systems. The development of novel EGR gas coolers for such systems will probably lead to the breakthrough necessary for advancing EGR technologies, benefiting Australian clean energy supplies in general and transport vehicles in particular. The project aims to produce lighter and cleaner EGR systems at lower costs. This project also aims to enhance the international reputation and impact of Australian research in the internationally focused fields of microporous materials and clean transport technology.Read moreRead less
A novel air-cooled fuel cell system. This project presents a novel cooling technology for fuel cell systems. This new design will not only save up to 50 per cent of the material cost but also leads to 20 per cent less fuel consumption compared to the existing fuel cells. This can save us billions of dollars per year with profound impact on our nation's carbon-emission-free alternative energy sources.