Designing metallic glass structures for damage tolerance via 3D printing. This project aims to make breakthrough developments in understanding the processing-structure-property relationships that govern the fracture toughness of bulk metallic glasses produced by laser powder bed fusion additive manufacturing. The project intends to generate new knowledge on how to control fracture toughness of bulk metallic glasses via novel processing approaches that create designed glassy microstructures. Expe ....Designing metallic glass structures for damage tolerance via 3D printing. This project aims to make breakthrough developments in understanding the processing-structure-property relationships that govern the fracture toughness of bulk metallic glasses produced by laser powder bed fusion additive manufacturing. The project intends to generate new knowledge on how to control fracture toughness of bulk metallic glasses via novel processing approaches that create designed glassy microstructures. Expected outcomes will be an enhanced capacity to develop and commercialise bulk metallic glasses with mechanical properties superior to conventional metal alloys. Anticipated benefits will be improved products for the aerospace, defence, transportation, biomedical device, consumer product, and 3D printing industries.Read moreRead less
In-situ grain boundary engineering via metal additive manufacturing. We aim to develop a capability for targeted specialty alloy microstructure design via metal 3D printing. Our approach to generate customised grain boundary networks in stainless steels and superalloys will unlock superior mechanical, corrosion and technological properties, without subsequent thermomechanical treatments. Scientific outcomes are new physical metallurgy knowledge on the targeted selection of desirable interfaces v ....In-situ grain boundary engineering via metal additive manufacturing. We aim to develop a capability for targeted specialty alloy microstructure design via metal 3D printing. Our approach to generate customised grain boundary networks in stainless steels and superalloys will unlock superior mechanical, corrosion and technological properties, without subsequent thermomechanical treatments. Scientific outcomes are new physical metallurgy knowledge on the targeted selection of desirable interfaces via recrystallisation and coupled segregation-precipitation phenomena. Technological outcomes are processing maps for printing parts with customised microstructures. This will diminish anisotropy, residual stress and defects, benefitting defence, aerospace and energy applications, all vital to the Australian economy.Read moreRead less
Sustainable and robust Australian Ni-based superalloy manufacturing. This project aims to solve challenges related to microstructural defect formation in the manufacturing of a critical Ni-based superalloy. It will generate new knowledge on its microstructure evolution and defect origin via a combined experimental and computational approach. Expected outcomes are advanced manufacturing routes with higher yield of defect free materials, using more scrap as input. This will enable robust and susta ....Sustainable and robust Australian Ni-based superalloy manufacturing. This project aims to solve challenges related to microstructural defect formation in the manufacturing of a critical Ni-based superalloy. It will generate new knowledge on its microstructure evolution and defect origin via a combined experimental and computational approach. Expected outcomes are advanced manufacturing routes with higher yield of defect free materials, using more scrap as input. This will enable robust and sustainable alloy manufacturing for power generation, defence, and aerospace industries. Commercial benefits are opportunities to domestically source alloys with reduced dependency on international trade. Environmental and societal benefits include lower emissions due to better mechanical design and workforce training.Read moreRead less
Metallic materials with combined chemical and structural heterogeneities. This project aims to explore how combined spatial gradients in composition and microstructure affect the mechanical properties of metallic materials. Manipulation of composition and microstructure has been widely used to strengthen materials but this often deteriorates the ductility. The trade-off could be overcome through the introduction of gradient structures because the variations in both composition and microstructure ....Metallic materials with combined chemical and structural heterogeneities. This project aims to explore how combined spatial gradients in composition and microstructure affect the mechanical properties of metallic materials. Manipulation of composition and microstructure has been widely used to strengthen materials but this often deteriorates the ductility. The trade-off could be overcome through the introduction of gradient structures because the variations in both composition and microstructure would trigger simultaneous activation of multiple deformation mechanisms. This project is expected to provide guidance in the design of gradient metallic structures with optimum mechanical properties, which will significantly benefit Australian metallurgical and related industries.Read moreRead less
Discovery Early Career Researcher Award - Grant ID: DE240100480
Funder
Australian Research Council
Funding Amount
$445,237.00
Summary
Electrolyte design for high-performance, sustainable sodium batteries. This project aims to develop sustainable high-performance sodium batteries by investigating new non-flammable and safe electrolyte chemistries. The project will generate knowledge in materials chemistry for battery electrolytes that will underpin improvements in battery technology and help to move society towards a zero-carbon economy. The outcomes will provide materials suitable for prototyping reliable, safe and sustainable ....Electrolyte design for high-performance, sustainable sodium batteries. This project aims to develop sustainable high-performance sodium batteries by investigating new non-flammable and safe electrolyte chemistries. The project will generate knowledge in materials chemistry for battery electrolytes that will underpin improvements in battery technology and help to move society towards a zero-carbon economy. The outcomes will provide materials suitable for prototyping reliable, safe and sustainable batteries in Australia and enhance research collaborations with local and international industry partners. These advances will contribute to reliable, affordable, and sustainable energy storage systems, positioning Australia at the forefront of advanced battery research.Read moreRead less
Zwitterion-based electrolytes for advanced energy technologies. This research aims to develop a new class of electrolyte that is safer, non-flammable and designed to enable excellent performance of high energy batteries made with either sodium or lithium. Through the synthesis of new electrolyte structures that are designed to improve stability and electrochemical properties, and using a range of analysis techniques to understand the material properties, the project aims to solve some of the saf ....Zwitterion-based electrolytes for advanced energy technologies. This research aims to develop a new class of electrolyte that is safer, non-flammable and designed to enable excellent performance of high energy batteries made with either sodium or lithium. Through the synthesis of new electrolyte structures that are designed to improve stability and electrochemical properties, and using a range of analysis techniques to understand the material properties, the project aims to solve some of the safety and performance problems that plague existing electrolytes. Expected benefits include new functional energy materials for safer, more reliable energy storage technologies, plus research training, collaborations and materials development capabilities to help position Australia as a global leader in this field.Read moreRead less
Discovery Early Career Researcher Award - Grant ID: DE230101344
Funder
Australian Research Council
Funding Amount
$437,854.00
Summary
Hierarchical Ta-Ti lattice materials by 3D printing and nanofabrication . This project aims to develop a novel approach to the manufacture of hierarchical Ta-Ti lattice materials with a fine nanoporous Ta surface through capitalizing on the advantages of metal 3D printing and a unique post nanofabrication process. This project expects to generate new fundamental knowledge in the design and manufacture of hierarchical metal lattice materials. Expected outcomes include a new advanced manufacturing ....Hierarchical Ta-Ti lattice materials by 3D printing and nanofabrication . This project aims to develop a novel approach to the manufacture of hierarchical Ta-Ti lattice materials with a fine nanoporous Ta surface through capitalizing on the advantages of metal 3D printing and a unique post nanofabrication process. This project expects to generate new fundamental knowledge in the design and manufacture of hierarchical metal lattice materials. Expected outcomes include a new advanced manufacturing method and a new class of highly biocompatible hierarchical Ta-Ti lattice materials. The former should benefit the Australian Manufacturing Industry for the manufacture of a variety of novel metal lattice materials or products while the latter has the potential for applications as implant materials.Read moreRead less
Early Career Industry Fellowships - Grant ID: IE230100476
Funder
Australian Research Council
Funding Amount
$465,237.00
Summary
Development of rapid-response thermal batteries for the global market. In collaboration with Isothermix, this project aims to develop and commercialize cost-effective, rapid-response thermal batteries to meet the air conditioning peak demand of buildings. This project expects to generate new knowledge about the phase change materials which can be used to store thermal energy across a range of temperatures and the highly thermal conductive materials which can be used as a heat exchanger. Expected ....Development of rapid-response thermal batteries for the global market. In collaboration with Isothermix, this project aims to develop and commercialize cost-effective, rapid-response thermal batteries to meet the air conditioning peak demand of buildings. This project expects to generate new knowledge about the phase change materials which can be used to store thermal energy across a range of temperatures and the highly thermal conductive materials which can be used as a heat exchanger. Expected outcomes include the development of rapid response thermal batteries which can cool buildings across a range of temperatures and site conditions. This should provide significant benefits by reducing primary heating and cooling plant capacity and thereby our reliance on fossil fuels.Read moreRead less
Industry Laureate Fellowships - Grant ID: IL230100116
Funder
Australian Research Council
Funding Amount
$3,359,464.00
Summary
Breaking through the manufacturing ‘glass ceiling’ for ZBLAN glass fibres. This project aims to develop innovative methods to improve the purity and manufacture scale of fluoride glass (ZBLAN) optical fibres to deliver faster and more efficient internet. This project expects to produce ZBLAN fibres with lower light loss than the best fibres to date by integrating innovations in glass science, materials purification, process automation and space manufacturing. Expected outcomes include industrial ....Breaking through the manufacturing ‘glass ceiling’ for ZBLAN glass fibres. This project aims to develop innovative methods to improve the purity and manufacture scale of fluoride glass (ZBLAN) optical fibres to deliver faster and more efficient internet. This project expects to produce ZBLAN fibres with lower light loss than the best fibres to date by integrating innovations in glass science, materials purification, process automation and space manufacturing. Expected outcomes include industrial scale production of ZBLAN fibres with 10 times better performance than existing production. The project should provide innovative new manufacturing methods and improved economic and social prosperity by increasing the availability of ZBLAN for a wealth of applications touching many aspects of Australian lives.Read moreRead less