Structural behaviour of innovative hollow flange steel members subject to local and lateral distortional buckling effects. This project will investigate the local and lateral distortional buckling behaviour of a new generation of innovative and cost-effective thin and high strength steel hollow flange sections (HFS) being developed using a unique dual weld and roll-forming technology. It will use experiments and advanced numerical modelling to develop fundamental behavioural and design data for ....Structural behaviour of innovative hollow flange steel members subject to local and lateral distortional buckling effects. This project will investigate the local and lateral distortional buckling behaviour of a new generation of innovative and cost-effective thin and high strength steel hollow flange sections (HFS) being developed using a unique dual weld and roll-forming technology. It will use experiments and advanced numerical modelling to develop fundamental behavioural and design data for HFS flexural members. Effects of web corrugations and punched holes will also be investigated. The research will enable innovative applications using HFS in the building industry in Australia and overseas. It will bring significant economic benefits to the industry partner, steel building industry, and Australia.Read moreRead less
Structural Behaviour of Innovative LiteSteel Beams, their Design Improvements and Applications. This project will develop a significant knowledge base, accurate design models and innovative application methods for the new LSB, which will be fully used by the collaborating partner in marketing them in Australia and overseas. Both construction and manufacturing industry sectors will benefit through the increased use of the innovative and lightweight hollow flange sections. Using the new sections a ....Structural Behaviour of Innovative LiteSteel Beams, their Design Improvements and Applications. This project will develop a significant knowledge base, accurate design models and innovative application methods for the new LSB, which will be fully used by the collaborating partner in marketing them in Australia and overseas. Both construction and manufacturing industry sectors will benefit through the increased use of the innovative and lightweight hollow flange sections. Using the new sections and the wealth of design information from this research, Australian engineers can develop cost-effective and safer building systems. Community at large, in particular rural and regional communities will gain through cheaper building systems, additional employment in LSB manufacturing and design, and opportunities locally and overseas.Read moreRead less
Green Machining of Powder Metallurgy Based Aluminium Composites. This project will initiate and establish a collaborative research program between Professor Wojciech Z. Misiolek of Lehigh University (Bethlehem, PA, USA) and Professor Graham Schaffer at The University of Queensland. Professor Misiolek will spend an extended six month period at The University of Queensland. The specific aim of the project is to develop a method to machine aluminium composites in the green, or unsintered, state. Th ....Green Machining of Powder Metallurgy Based Aluminium Composites. This project will initiate and establish a collaborative research program between Professor Wojciech Z. Misiolek of Lehigh University (Bethlehem, PA, USA) and Professor Graham Schaffer at The University of Queensland. Professor Misiolek will spend an extended six month period at The University of Queensland. The specific aim of the project is to develop a method to machine aluminium composites in the green, or unsintered, state. This will overcome a major impediment to the wider utilisation of aluminium matrix composites, which have an attractive combination of properties but cannot be formed into complex shapes using conventional processing methodologies.Read moreRead less
Anisotropy of strengthening by solid solution and precipitation in concentrated Mg-Al and Mg-Zn alloys. The addition of solute increases the strength of Mg in some crystallographic directions but weakens the material in others. The weakening is called solid solution softening, and it can have profound effects on the mechanical behaviour of the material. Solid solution softening has been observed in the prismatic planes of single crystals of dilute Mg-Al and Mg-Zn alloys. Easier prismatic slip lo ....Anisotropy of strengthening by solid solution and precipitation in concentrated Mg-Al and Mg-Zn alloys. The addition of solute increases the strength of Mg in some crystallographic directions but weakens the material in others. The weakening is called solid solution softening, and it can have profound effects on the mechanical behaviour of the material. Solid solution softening has been observed in the prismatic planes of single crystals of dilute Mg-Al and Mg-Zn alloys. Easier prismatic slip lowers the strain hardening rate and increases the ductility of polycrystalline alloys in comparison with pure Mg. Despite their obvious significance, these effects have not been studied in single crystals of concentrated alloys. This is the main object of this project.Read moreRead less
Precision Bending of 6xxx Aluminium Extrusions. The use of aluminium in transportation applications is predicted to double over the next 10 years. The use of extruded aluminium in structural components such as space frames is a growing area, and bending is an integral and critical process in the production of such components. The aim of this project is to develop key knowledge and technology necessary for precision bending of extruded aluminium profiles. The main outcomes will be: (i) Understand ....Precision Bending of 6xxx Aluminium Extrusions. The use of aluminium in transportation applications is predicted to double over the next 10 years. The use of extruded aluminium in structural components such as space frames is a growing area, and bending is an integral and critical process in the production of such components. The aim of this project is to develop key knowledge and technology necessary for precision bending of extruded aluminium profiles. The main outcomes will be: (i) Understanding of the relationship between extrusion conditions, microstructure and bendability of structural profiles. This will enable the optimisation of the extrusion process to ensure consistent bending behaviour. (ii) Development of the rubber-pad technology for precision bending.Read moreRead less
Metal injection moulding of aluminium. The aim of this project is to develop a metal injection moulding (MIM) system for aluminium by employing point defect engineering to enhance the solid state sintering of aluminium. This study will also incorporate an econometric analysis of the potential for specific aluminium MIM parts. Using this novel, multidisciplinary approach, the market definition and the technology development will occur concurrently. The outcome will be an aluminium MIM system and ....Metal injection moulding of aluminium. The aim of this project is to develop a metal injection moulding (MIM) system for aluminium by employing point defect engineering to enhance the solid state sintering of aluminium. This study will also incorporate an econometric analysis of the potential for specific aluminium MIM parts. Using this novel, multidisciplinary approach, the market definition and the technology development will occur concurrently. The outcome will be an aluminium MIM system and a new business opportunity for a Queensland manufacturing company in a market that is growing at 10-25% per year and is expected to exceed $US1 billion in 2003.Read moreRead less
Nonlinear modelling, analysis and prediction of optimal conditions for cold roll forming. This project investigates fundamental analytical and experimental aspects of the highly nonlinear process of cold roll forming of flat steel strip to shaped product in order to gain predictive understanding and determine optimal process conditions. The project aims to develop an innovative software system that will permit operators to balance and optimize mill productivity, energy consumption, mill downtim ....Nonlinear modelling, analysis and prediction of optimal conditions for cold roll forming. This project investigates fundamental analytical and experimental aspects of the highly nonlinear process of cold roll forming of flat steel strip to shaped product in order to gain predictive understanding and determine optimal process conditions. The project aims to develop an innovative software system that will permit operators to balance and optimize mill productivity, energy consumption, mill downtime, and product change over times and facilitate the development of new productsRead moreRead less
Optimal transitional surface for a new continuous press forming process. This project addresses the National Research Priority - Frontier Technologies for Building and Transforming Australian Industries through smart information use. This project aims to gain fundamental scientific understanding of a manufacturing process with the aim of developing a tool that will enhance existing manufacturing processes and controls from an 'art of expertise' to a scientific understanding and improvement. Th ....Optimal transitional surface for a new continuous press forming process. This project addresses the National Research Priority - Frontier Technologies for Building and Transforming Australian Industries through smart information use. This project aims to gain fundamental scientific understanding of a manufacturing process with the aim of developing a tool that will enhance existing manufacturing processes and controls from an 'art of expertise' to a scientific understanding and improvement. This manufacturing area represents a niche market for Australian manufacturing and the development of a product that enhances productivity and reduces costs has the potential to elevate Australian manufacturers in the export market and create economic benefit for Australia.Read moreRead less
ARC Centre of Excellence - Design in Light Metals. Under the national Light Metals Action Agenda, Australia recognizes a strategic interest in the production, processing and applications of the light metals, and a growth in global markets for light metals technology. Light metals research is a designated national priority, and this Centre will provide the national focus in strategic fundamental research, the critical level of investment and the level of innovation necessary to achieve competiti ....ARC Centre of Excellence - Design in Light Metals. Under the national Light Metals Action Agenda, Australia recognizes a strategic interest in the production, processing and applications of the light metals, and a growth in global markets for light metals technology. Light metals research is a designated national priority, and this Centre will provide the national focus in strategic fundamental research, the critical level of investment and the level of innovation necessary to achieve competitive advantage from an outstanding research base. As a major contributor to a strategic network of national research capabilities, it will underpin substantial developments in the light metals industry nationally and globally, and extend linkages with major research centres internationally.Read moreRead less
The fabrication of amorphous metallic components by powder injection moulding. This project has both national and international significance and addresses the National Research Priority: Frontier Technologies - Advanced Materials (light alloys). It represents new science and innovative engineering and has the potential to produce valuable new intellectual property. The project will contribute to emerging Australian expertise in both bulk metallic glasses and powder injection moulding. It will tr ....The fabrication of amorphous metallic components by powder injection moulding. This project has both national and international significance and addresses the National Research Priority: Frontier Technologies - Advanced Materials (light alloys). It represents new science and innovative engineering and has the potential to produce valuable new intellectual property. The project will contribute to emerging Australian expertise in both bulk metallic glasses and powder injection moulding. It will train postgraduate students in powder processing, sintering science, metallic glasses and electron microscopy. Read moreRead less