Understanding the performance of cold-formed steel frame wall systems in fires to design for superior fire resistance. This project will develop new light gauge steel frame (LSF) wall systems with superior fire resistance rating and associated design rules to enable innovative and safe applications of these wall systems in various building applications. This will enable expansion of the worldwide market for LSF wall systems by the industry partner.
Innovative and safe design solutions for aluminium façade systems. This project plans to develop design rules and mullion profiles to support the use of façades using aluminium members with complex shapes. The façade is of great importance to the structural safety, energy efficiency and aesthetics of a building. Commonly used façade systems are made of glass supported by aluminium mullions with complex shapes. Current aluminium design standards do not consider the instability and failures caused ....Innovative and safe design solutions for aluminium façade systems. This project plans to develop design rules and mullion profiles to support the use of façades using aluminium members with complex shapes. The façade is of great importance to the structural safety, energy efficiency and aesthetics of a building. Commonly used façade systems are made of glass supported by aluminium mullions with complex shapes. Current aluminium design standards do not consider the instability and failures caused by wind actions on facades using such complex aluminium members. This project aims to conduct full-scale tests and develop advanced numerical models to resolve several critical problems and identify designs with superior wind resistance. Based on this, the project aims to provide innovative, accurate and safe design rules for the façade engineering profession and building industry.Read moreRead less
Light steel roof and wall systems under combined wind and bushfire actions. The project aims to investigate the complex behaviour of light cold-formed-steel roof and wall systems involving localized failures under the combined action of wind and bushfire using wind suction tests at elevated temperatures combined with advanced numerical modelling. It will generate new knowledge of the behaviour and strength of cold-formed-steel roof and wall systems under bushfire conditions. Expected outcomes in ....Light steel roof and wall systems under combined wind and bushfire actions. The project aims to investigate the complex behaviour of light cold-formed-steel roof and wall systems involving localized failures under the combined action of wind and bushfire using wind suction tests at elevated temperatures combined with advanced numerical modelling. It will generate new knowledge of the behaviour and strength of cold-formed-steel roof and wall systems under bushfire conditions. Expected outcomes include new design models for wind, bushfire and cold-formed-steel Standards. This will significantly improve the bushfire safety of buildings, since non-combustible steel roof and wall systems are used as building envelopes in bushfire prone areas, but are not designed to withstand recently discovered bushfire-enhanced winds.Read moreRead less
Bearing capacities of innovative LiteSteel beams and their floor systems. This project will develop accurate bearing capacity design models for the new LiteSteel beams (LSB) to enable innovative and safe applications of LSBs in various flooring systems in buildings. Improved LSB floor systems will also be developed. This will enable expansion of the worldwide market for LSB products and systems by the industry partner.
Discovery Early Career Researcher Award - Grant ID: DE150101104
Funder
Australian Research Council
Funding Amount
$330,000.00
Summary
Novel Shelters Using Sheathed Cold–formed Steel Framing Systems. Safe shelters are needed within residential, school and commercial building systems to prevent the loss of lives during natural disasters. This project aims to understand how the fire, cyclone and earthquake resistance of shelters can be increased by using a new cold-formed and rivet fastened hollow flange section as studs and joists within the lightweight steel frame wall, and floor systems with superior configurations that are li ....Novel Shelters Using Sheathed Cold–formed Steel Framing Systems. Safe shelters are needed within residential, school and commercial building systems to prevent the loss of lives during natural disasters. This project aims to understand how the fire, cyclone and earthquake resistance of shelters can be increased by using a new cold-formed and rivet fastened hollow flange section as studs and joists within the lightweight steel frame wall, and floor systems with superior configurations that are lined with thin steel sheet and thermally superior boards. Experimental and numerical studies will be used to enhance our understanding of these novel and more complex systems and develop safer shelter systems at low cost. They can also be used in many other applications based on the emerging modular building concept.Read moreRead less
Improvement of Additive Manufacturing Processability of Alloys and Ceramics. As the current materials that can be additively processed are still very limited, this project aims to increase the additive manufacturing processability of commercial engineering materials through developing effective and practical grain refinement technology so that more engineering parts can be additively fabricated. The project expects to widen the applications of this advanced manufacturing technology in industry p ....Improvement of Additive Manufacturing Processability of Alloys and Ceramics. As the current materials that can be additively processed are still very limited, this project aims to increase the additive manufacturing processability of commercial engineering materials through developing effective and practical grain refinement technology so that more engineering parts can be additively fabricated. The project expects to widen the applications of this advanced manufacturing technology in industry productions. Expected outcomes include commercialisation ready grain refinement technologies and breakthrough fundamental understanding of the physical metallurgy of melt pools. This should enhance Australia’s capability to establish world-leading additive manufacturing activities serving to various other industry sectors. Read moreRead less
Next generation titanium alloys for additive manufacturing. The rise of 3D printing creates unique opportunities for Australian manufacturers to participate in high value global supply chains. However, the lack of development in high quality printable materials is stopping manufacturers from accessing the full potential of 3D printing. This project aims to develop a design strategy for the next generation of titanium metals designed for 3D printing. This project expects to improve functionality ....Next generation titanium alloys for additive manufacturing. The rise of 3D printing creates unique opportunities for Australian manufacturers to participate in high value global supply chains. However, the lack of development in high quality printable materials is stopping manufacturers from accessing the full potential of 3D printing. This project aims to develop a design strategy for the next generation of titanium metals designed for 3D printing. This project expects to improve functionality of 3D printed metals with qualities that go beyond the most demanding industry acceptance criteria. This project should provide significant benefits by creating new capabilities and improving the productivity of Australian manufacturers while lowering the cost of products for consumers.Read moreRead less
Towards use-as-manufactured titanium alloys for additive manufacturing. Australian manufacturers of 3D printed titanium products face grand challenges in affordably producing useable and reliable as-printed products because the 3D printing process may create unfavourable material characteristics. To ensure products meet acceptance criteria, manufacturers usually apply expensive and time-consuming post processes such as heat treatment. This project aims to discover how alloy composition can be mo ....Towards use-as-manufactured titanium alloys for additive manufacturing. Australian manufacturers of 3D printed titanium products face grand challenges in affordably producing useable and reliable as-printed products because the 3D printing process may create unfavourable material characteristics. To ensure products meet acceptance criteria, manufacturers usually apply expensive and time-consuming post processes such as heat treatment. This project aims to discover how alloy composition can be modified to produce more favourable material characteristics directly from 3D printing, preventing the need for post processing. Australian manufacturers will likely benefit through a streamlined manufacturing process resulting in increased profitability in existing markets as well as expansion into new global markets.Read moreRead less
Transforming titanium component fabrication with free machining additives. Australian manufacturers of titanium products face grand challenges in affordably machining precision components because titanium is expensive, inherently difficult to machine and most designed parts require significant machining, all of which exacerbates cost. This project aims to overcome these impediments by discovering new alloy additives that can be introduced locally during additive manufacturing of titanium product ....Transforming titanium component fabrication with free machining additives. Australian manufacturers of titanium products face grand challenges in affordably machining precision components because titanium is expensive, inherently difficult to machine and most designed parts require significant machining, all of which exacerbates cost. This project aims to overcome these impediments by discovering new alloy additives that can be introduced locally during additive manufacturing of titanium products in order to make machining operations easier and faster without affecting the quality of the final product. The knowledge gained from this project seeks to create new capabilities and improve the productivity of Australian manufacturers while lowering the cost of products for consumers.Read moreRead less
Making Strong Alloys Ductile and Hydrogen-Tolerant via Tuning Nanogradients. This project aims to develop a novel design concept of gradient segregation engineering (GSE) to produce high-performance alloys. The innovative GSE will synergistically introduce a chemical gradient via grain boundary segregation and a physical gradient by microstructure control to simultaneously achieve an excellent strength-ductility combination and exceptional resistance to hydrogen embrittlement. This project expec ....Making Strong Alloys Ductile and Hydrogen-Tolerant via Tuning Nanogradients. This project aims to develop a novel design concept of gradient segregation engineering (GSE) to produce high-performance alloys. The innovative GSE will synergistically introduce a chemical gradient via grain boundary segregation and a physical gradient by microstructure control to simultaneously achieve an excellent strength-ductility combination and exceptional resistance to hydrogen embrittlement. This project expects to create new fundamental knowledge and provide critical perspectives for future mechanistic alloy design. The results will enhance Australia’s capacity to develop next-generation advanced alloys to underpin current and emerging industrial applications and strengthen the country’s leading position in materials engineering.Read moreRead less