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Adhesive Bonding for LoadBearing Joints in Aluminium Fast Ferries. The aim of this project is to investigate new chemical pre-treatment techniques and new sensor technologies for specific use in adhesively bonding aluminium in the Australian Fast Ferry industry. These technologies are important in increasing the use of adhesives in ships, possibly leading to considerable weight savings, which, in turn increases the payload of the vessel. These advances in shipbuilding practice can help maintain ....Adhesive Bonding for LoadBearing Joints in Aluminium Fast Ferries. The aim of this project is to investigate new chemical pre-treatment techniques and new sensor technologies for specific use in adhesively bonding aluminium in the Australian Fast Ferry industry. These technologies are important in increasing the use of adhesives in ships, possibly leading to considerable weight savings, which, in turn increases the payload of the vessel. These advances in shipbuilding practice can help maintain the world-leading status of the Australian Fast Ferry industry. The technology also has the potential to expand the market for Australian-manufactured adhesives. The project also offers a stimulating learning environment for a PhD student.Read moreRead less
Dynamically responding metals: a new generation of engineering alloys. The manufacture of engineering metals is a major Australian industry and the worldwide metal manufacturing sector is estimated to be worth $1 trillion USD per annum. Advanced materials and, particularly the light metals, are both designated national research priority areas. The availability of new classes of metals with greatly improved combinations of properties will profoundly affect not only metal use by existing industry, ....Dynamically responding metals: a new generation of engineering alloys. The manufacture of engineering metals is a major Australian industry and the worldwide metal manufacturing sector is estimated to be worth $1 trillion USD per annum. Advanced materials and, particularly the light metals, are both designated national research priority areas. The availability of new classes of metals with greatly improved combinations of properties will profoundly affect not only metal use by existing industry, through the introduction of new, stronger and safer metal grades, but also allows for new engineering designs which will lead, for example, to lighter and more efficient automobiles and more sustainable construction.Read moreRead less
Optimal transitional surface for a new continuous press forming process. This project addresses the National Research Priority - Frontier Technologies for Building and Transforming Australian Industries through smart information use. This project aims to gain fundamental scientific understanding of a manufacturing process with the aim of developing a tool that will enhance existing manufacturing processes and controls from an 'art of expertise' to a scientific understanding and improvement. Th ....Optimal transitional surface for a new continuous press forming process. This project addresses the National Research Priority - Frontier Technologies for Building and Transforming Australian Industries through smart information use. This project aims to gain fundamental scientific understanding of a manufacturing process with the aim of developing a tool that will enhance existing manufacturing processes and controls from an 'art of expertise' to a scientific understanding and improvement. This manufacturing area represents a niche market for Australian manufacturing and the development of a product that enhances productivity and reduces costs has the potential to elevate Australian manufacturers in the export market and create economic benefit for Australia.Read moreRead less
ARC Centre of Excellence - Design in Light Metals. Under the national Light Metals Action Agenda, Australia recognizes a strategic interest in the production, processing and applications of the light metals, and a growth in global markets for light metals technology. Light metals research is a designated national priority, and this Centre will provide the national focus in strategic fundamental research, the critical level of investment and the level of innovation necessary to achieve competiti ....ARC Centre of Excellence - Design in Light Metals. Under the national Light Metals Action Agenda, Australia recognizes a strategic interest in the production, processing and applications of the light metals, and a growth in global markets for light metals technology. Light metals research is a designated national priority, and this Centre will provide the national focus in strategic fundamental research, the critical level of investment and the level of innovation necessary to achieve competitive advantage from an outstanding research base. As a major contributor to a strategic network of national research capabilities, it will underpin substantial developments in the light metals industry nationally and globally, and extend linkages with major research centres internationally.Read moreRead less
Design Strategy for Cold Roll Formed Products. Roll forming is a widely used metal forming technology in Australia. The demands for shorter lead times, more complex shapes, new high strength materials and more demanding markets such as the automotive industry, requires increased virtual engineering at the design stage. This project will develop the models and tools required to enable the industry to efficiently design robust roll configurations to meet current and future demands. The outcomes ....Design Strategy for Cold Roll Formed Products. Roll forming is a widely used metal forming technology in Australia. The demands for shorter lead times, more complex shapes, new high strength materials and more demanding markets such as the automotive industry, requires increased virtual engineering at the design stage. This project will develop the models and tools required to enable the industry to efficiently design robust roll configurations to meet current and future demands. The outcomes from this project will not only benefit the industry partners involved but the general Australian roll forming industry, opening up new markets and opportunities.Read moreRead less
Texture enhancement by inoculation in strip-cast metallic sheet. A recent discovery by the applicants has shown the possibility of producing, by inoculation during a direct casting route, stainless steel strip that exhibits a remarkably strong crystallographic alignment of grains perpendicular to the sheet surface. The production of this so-called <001>//ND fibre texture in thin strip by direct casting represents a vastly simplified route for the possible production of iron-base strip suitable f ....Texture enhancement by inoculation in strip-cast metallic sheet. A recent discovery by the applicants has shown the possibility of producing, by inoculation during a direct casting route, stainless steel strip that exhibits a remarkably strong crystallographic alignment of grains perpendicular to the sheet surface. The production of this so-called <001>//ND fibre texture in thin strip by direct casting represents a vastly simplified route for the possible production of iron-base strip suitable for some magnetic applications. The principle aims of the project are to elucidate the mechanisms of formation of this highly textured steel sheet and to explore the feasibility of reproducing the texture in other metallic systems.Read moreRead less
Optimising the Formability of Strip-Cast Low Carbon Steel. Recent advances in strip casting of low carbon steel have the potential for producing formable sheet products at a fraction of the cost of conventional slab casting and secondary processing. The aim of the project is to develop a deeper understanding of the effect of solidification microstructure of strip-cast steel on the development of microstructure and texture following cold rolling and annealing in an attempt to improve the formabi ....Optimising the Formability of Strip-Cast Low Carbon Steel. Recent advances in strip casting of low carbon steel have the potential for producing formable sheet products at a fraction of the cost of conventional slab casting and secondary processing. The aim of the project is to develop a deeper understanding of the effect of solidification microstructure of strip-cast steel on the development of microstructure and texture following cold rolling and annealing in an attempt to improve the formability of the final strip product. The project is also expected to produce an outstanding Australian researcher relevant to industry with expertise in ferrous physical metallurgy.Read moreRead less
New Generation Pipeline and Q&T Plate Steels. If successful, the progressive reformulation of the alloy design of a new family of steels would enhance their properties, greatly reduce the complexity of manufacture, ensure more efficient steelmaking production practices and enable the full capacity of the domestic pipe mills and plate manufacturing facilities to be realised. This innovative and new approach opens up opportunities for market growth and export potential in areas of fundamental impo ....New Generation Pipeline and Q&T Plate Steels. If successful, the progressive reformulation of the alloy design of a new family of steels would enhance their properties, greatly reduce the complexity of manufacture, ensure more efficient steelmaking production practices and enable the full capacity of the domestic pipe mills and plate manufacturing facilities to be realised. This innovative and new approach opens up opportunities for market growth and export potential in areas of fundamental importance to Australia's infrastructure and mining industries and defence capability. Implementation of this newly developed technology would, for the first time, create export market opportunities for Australian pipe manufacturers.
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Dynamic recrystallization and preferred orientation in ultra-thin steel-strip under conditions of fluctuating temperature and stress. We aim to develop a sound understanding of the origins of ridge-buckle defects in flat-rolled steel sheet and to train researchers in advanced techniques. By studying dynamic recrystallisation and texture formation, not of the bulk, but of isolated pockets of material within the bulk that are subject to fluctuating conditions of temperature and stress, defect form ....Dynamic recrystallization and preferred orientation in ultra-thin steel-strip under conditions of fluctuating temperature and stress. We aim to develop a sound understanding of the origins of ridge-buckle defects in flat-rolled steel sheet and to train researchers in advanced techniques. By studying dynamic recrystallisation and texture formation, not of the bulk, but of isolated pockets of material within the bulk that are subject to fluctuating conditions of temperature and stress, defect formation will be related to the intricate interplay between rolling dynamics and microstructural development. Through this new approach a scientifically founded quantitative model should emerge so that defect occurrence can be forecasted, preventative action predicted and industry's competitive position be retained. Read moreRead less
Understanding and minimising oxidation during hot rolling and metal coating of steel strip. Steel production is one of the few manufacturing industries in which Australia is internationally competitive. Annual steel exports generate about two billion dollars in national income. Substantial value is added to raw steel by hot rolling it into sheet and coating with zincalume and paint. The market for these products is intensely competitive, and continued success is critically dependent on produc ....Understanding and minimising oxidation during hot rolling and metal coating of steel strip. Steel production is one of the few manufacturing industries in which Australia is internationally competitive. Annual steel exports generate about two billion dollars in national income. Substantial value is added to raw steel by hot rolling it into sheet and coating with zincalume and paint. The market for these products is intensely competitive, and continued success is critically dependent on productivity and quality. This project will assist BlueScope Steel in understanding and controlling millscale development on hot rolled products, and avoiding scale defects in zincalume coating.Read moreRead less