Low temperature carbothermal reduction of alumina. Australia is the world's largest producer of alumina and bauxite; and the aluminium industry is our second largest commodity exporter. This project targets the development of fundamentals of an advanced technology for aluminium production with advantages of low energy consumption, low production costs and being more environment-friendly. This frontier technology will enhance the competitiveness of the Australian aluminium industry and contribute ....Low temperature carbothermal reduction of alumina. Australia is the world's largest producer of alumina and bauxite; and the aluminium industry is our second largest commodity exporter. This project targets the development of fundamentals of an advanced technology for aluminium production with advantages of low energy consumption, low production costs and being more environment-friendly. This frontier technology will enhance the competitiveness of the Australian aluminium industry and contribute to making an environmentally sustainable Australia. The project will also provide high quality education to final year undergraduate students. The project will contribute to the theory of metallurgical processes, particularly to the gas-solid reactions in the reduction and carburisation processes. Read moreRead less
Model studies of the flow and thermal behaviour of non-spherical particles in fluid bed reactors. The Australian steel industry has a turnover of around $11 billion (5% of total manufacturing), being a largest manufacturing sector in Australia. Iron ore sintering and blast furnace ironmaking are two important processes in an integrated steel works. This project aims to understand and model the particle-fluid flow and thermal behaviour of non-spherical particles in the two processes, formulating ....Model studies of the flow and thermal behaviour of non-spherical particles in fluid bed reactors. The Australian steel industry has a turnover of around $11 billion (5% of total manufacturing), being a largest manufacturing sector in Australia. Iron ore sintering and blast furnace ironmaking are two important processes in an integrated steel works. This project aims to understand and model the particle-fluid flow and thermal behaviour of non-spherical particles in the two processes, formulating strategies for improving the process control and productivity and energy saving. The research outcomes (theory/model/understanding) are useful to fluid bed reactors which are widely used in mineral/metallurgical/chemical industries. Their application can improve the competitiveness of the steel and other industries in Australia.Read moreRead less
Fundamental Investigation of metal/refractory interactions in processing of non-ferrous metals: Wettability Phenomena. This project aims to develop new understanding of interfacial phenomenon during refractory/metal reactions including the influence of novel additives on wettability leading to optimisation of refractory composition during processing of non-ferrous metals. This project will allow development of advanced refractories that will enhance corrosion resistance thereby improving refract ....Fundamental Investigation of metal/refractory interactions in processing of non-ferrous metals: Wettability Phenomena. This project aims to develop new understanding of interfacial phenomenon during refractory/metal reactions including the influence of novel additives on wettability leading to optimisation of refractory composition during processing of non-ferrous metals. This project will allow development of advanced refractories that will enhance corrosion resistance thereby improving refractory life and efficiency of metal production. This can contribute in further enhancing Australia's position as a significant producer and exporter of aluminium and associated products. The project will generate scientific data on refractory/metal interactions and establish influence of non-wetting agents in improving refractory performance against metal attack. Read moreRead less
A Paradigm Shift in the Hydrodynamics of Ion Flotation. Ion flotation has delivered remarkable separations via high selectivity, recovery and concentration upgrade. Yet, the technology has not provided solutions that are economically viable. This new project, however, aims to deliver the paradigm shift required in the flotation hydrodynamics to finally permit ion flotation to be applied to a broad range of industrial problems. Specifically, the aim is to increase extraction rates by more than an ....A Paradigm Shift in the Hydrodynamics of Ion Flotation. Ion flotation has delivered remarkable separations via high selectivity, recovery and concentration upgrade. Yet, the technology has not provided solutions that are economically viable. This new project, however, aims to deliver the paradigm shift required in the flotation hydrodynamics to finally permit ion flotation to be applied to a broad range of industrial problems. Specifically, the aim is to increase extraction rates by more than an order of magnitude by dramatically increasing bubble-liquid segregation rates, and bubble-surface fluxes. In turn the project is expected to develop a new line of solutions to industrial problems in hydrometallurgy for recovering precious metals and for solving toxic environmental problems.Read moreRead less
Integrated processes for fine coal treatment. This project is concerned with new processes for the treatment of fine coal which forms an export market in excess of A$2 billion a year. The aim is to improve the separation of fine coal from silt and clay, and especially the recovery of larger particles in the flotation process. Further aims are to increase the ease of filtration and dewatering of fine coal, and to reduce the dust that is generated when fine coal is handled during transportation on ....Integrated processes for fine coal treatment. This project is concerned with new processes for the treatment of fine coal which forms an export market in excess of A$2 billion a year. The aim is to improve the separation of fine coal from silt and clay, and especially the recovery of larger particles in the flotation process. Further aims are to increase the ease of filtration and dewatering of fine coal, and to reduce the dust that is generated when fine coal is handled during transportation on land and sea. A laboratory-scale process will be developed and tested at a larger scale. The new knowledge that is gained will be essential for the successful introduction of the new technology into the Australian coal industry.Read moreRead less
Understanding and minimising oxidation during hot rolling and metal coating of steel strip. Steel production is one of the few manufacturing industries in which Australia is internationally competitive. Annual steel exports generate about two billion dollars in national income. Substantial value is added to raw steel by hot rolling it into sheet and coating with zincalume and paint. The market for these products is intensely competitive, and continued success is critically dependent on produc ....Understanding and minimising oxidation during hot rolling and metal coating of steel strip. Steel production is one of the few manufacturing industries in which Australia is internationally competitive. Annual steel exports generate about two billion dollars in national income. Substantial value is added to raw steel by hot rolling it into sheet and coating with zincalume and paint. The market for these products is intensely competitive, and continued success is critically dependent on productivity and quality. This project will assist BlueScope Steel in understanding and controlling millscale development on hot rolled products, and avoiding scale defects in zincalume coating.Read moreRead less
Experimental and numerical studies of the packing and piling of coal. This project is oriented to the coal and steel industries, which are important to Australia. In fact, the coal industry creates a significant employment and produces 80% of electricity in Australia. Australia is also the world's biggest coal exporter. This project will develop methods to control the packing and piling processes of coal, which are of fundamental importance to many granular processes. The benefits from the proje ....Experimental and numerical studies of the packing and piling of coal. This project is oriented to the coal and steel industries, which are important to Australia. In fact, the coal industry creates a significant employment and produces 80% of electricity in Australia. Australia is also the world's biggest coal exporter. This project will develop methods to control the packing and piling processes of coal, which are of fundamental importance to many granular processes. The benefits from the project include improvements in productivity, coke quality and fuel efficiency, which will lead reduced energy consumption and pollution emission and thereby improve the competitiveness of Australia's coal and steel industries. Read moreRead less
Carbon-neutral copper: unlocking metal value through carbon sequestration. This project aims to explore how the concepts of reaction-induced porosity and coupled dissolution-reprecipitation reactions, which have had a profound impact in geosciences, can be exploited in the context of ore processing through carbon sequestration. The project's main outcomes are to generate a new process that maintains porosity in ore, and a combination of lixiviants, for effective Cu metal recovery and Fe capture. ....Carbon-neutral copper: unlocking metal value through carbon sequestration. This project aims to explore how the concepts of reaction-induced porosity and coupled dissolution-reprecipitation reactions, which have had a profound impact in geosciences, can be exploited in the context of ore processing through carbon sequestration. The project's main outcomes are to generate a new process that maintains porosity in ore, and a combination of lixiviants, for effective Cu metal recovery and Fe capture. This project will benefit the mineral industry by providing an alternative to the current paradigm in Copper mineral processing that requires the destruction of the mineral hosting economic value, thereby developing sustainable mining technologies well suited for the increasingly complex ores being extracted in Australia. Read moreRead less
An investigation into the relationships between geology, geometry and wind blast magnitude & intensity in underground coal mining. In some underground coal mines where the roof comprises massive rock, the roof strata do not cave regularly as extraction progresses but hang up, leading to extensive areas of unsupported roof. These areas can suddenly collapse, compressing the air beneath and forcing it out of the void through surrounding openings giving rise to a potentially hazardous phenomenon kn ....An investigation into the relationships between geology, geometry and wind blast magnitude & intensity in underground coal mining. In some underground coal mines where the roof comprises massive rock, the roof strata do not cave regularly as extraction progresses but hang up, leading to extensive areas of unsupported roof. These areas can suddenly collapse, compressing the air beneath and forcing it out of the void through surrounding openings giving rise to a potentially hazardous phenomenon known as wind blast. The aim is to develop a fundamental understanding of the phenomenon and thus provide a basis on which to develop strategies to mitigate the hazard. Outcomes are expected to be improved levels of mining safety, technical viability and economics.Read moreRead less
Applicability of the Longwall Top Coal Caving in Australian Underground Coal Mines. The proposed project aims to develop an improved understanding of the geotechnical caving characteristics of the Longwall Top Coal Caving method and it's applicability in Australian underground coal mines. The practical outcomes include significant economical benefits associated with extracting thick seams, maximising production and recovery, while improving safety standards. The advantages and constraints of the ....Applicability of the Longwall Top Coal Caving in Australian Underground Coal Mines. The proposed project aims to develop an improved understanding of the geotechnical caving characteristics of the Longwall Top Coal Caving method and it's applicability in Australian underground coal mines. The practical outcomes include significant economical benefits associated with extracting thick seams, maximising production and recovery, while improving safety standards. The advantages and constraints of the mining method will be examined rigorously relative to the Australian geological and stress environment and safety requirement. The parameters influencing the applicability of the method as well as the support design criteria and performance will be researched using comparative, analytical and numerical modelling methods.Read moreRead less