WAVELET-BASED MODELLING AND MODEL PREDICTIVE CONTROL OF COMPLEX MULTIDIMENSIONAL CRYSTALLISATION PROCESSES. The results of this project will directly contribute to a better understanding of crystallisation which is an important unit operation to achieve high purity separations. Many Australian industries for example, mineral processing, sugar processing, pharmaceuticals, etc will benefit from the results in order to enhance optimal operation and control to ensure globally competitive production ....WAVELET-BASED MODELLING AND MODEL PREDICTIVE CONTROL OF COMPLEX MULTIDIMENSIONAL CRYSTALLISATION PROCESSES. The results of this project will directly contribute to a better understanding of crystallisation which is an important unit operation to achieve high purity separations. Many Australian industries for example, mineral processing, sugar processing, pharmaceuticals, etc will benefit from the results in order to enhance optimal operation and control to ensure globally competitive production which is on time, minimize wastes and raw materials and inventories. The leading edge results will increase the contributions of these industries to the Australian economy and our global competitiveness necessary to maintain our culture and the beauty of our environment. Read moreRead less
Wavelet approaches for solving nonlinear dynamic systems in process engineering. The success of the proposed project will enable us to obtain more accurate numerical solutions for the nonlinear dynamical systems arising from process engineering. This ensures the potential for understanding and optimising industrial and engineering processes. Hence, a wide range of processing industries in Australia, such as agricultural chemicals, mineral processing, food, detergents, pharmaceuticals, ceramics ....Wavelet approaches for solving nonlinear dynamic systems in process engineering. The success of the proposed project will enable us to obtain more accurate numerical solutions for the nonlinear dynamical systems arising from process engineering. This ensures the potential for understanding and optimising industrial and engineering processes. Hence, a wide range of processing industries in Australia, such as agricultural chemicals, mineral processing, food, detergents, pharmaceuticals, ceramics and specialty chemicals will benefit from the results of this project. This will ensure globally competitive production and, therefore, greater contributions to the Australian economy.Read moreRead less
Numerical Modelling of Injection Moulding for Viscoplastic Fluids. The project aims to modify and extend the numerical software developed by the world renowned Moldflow Pty Ltd, Melbourne, for the simulation of injection moulding in the plastics industry. The significance of the project lies in the application of the relatively new mathematical tool, called the variational inequality approach, to the problem of solidification of the molten plastic in a mould. The expected outcomes lie in the dev ....Numerical Modelling of Injection Moulding for Viscoplastic Fluids. The project aims to modify and extend the numerical software developed by the world renowned Moldflow Pty Ltd, Melbourne, for the simulation of injection moulding in the plastics industry. The significance of the project lies in the application of the relatively new mathematical tool, called the variational inequality approach, to the problem of solidification of the molten plastic in a mould. The expected outcomes lie in the development of new software for use in the plastics industry, which will improve the production of fibre reinforced thermoplastics throughout the world.Read moreRead less
Viscoplasticity, Solidification and Non-Isotropic Heat Transfer in Injection Moulding. The development of new software for use by the plastics industry will maintain Australia's position at the forefront of research contributing to improved production in this extremely important manufacturing sector. The application of this research by Melbourne's Moldflow, already the world's leading supplier of injection moulding software, will consolidate its position and enable it to increase further its mar ....Viscoplasticity, Solidification and Non-Isotropic Heat Transfer in Injection Moulding. The development of new software for use by the plastics industry will maintain Australia's position at the forefront of research contributing to improved production in this extremely important manufacturing sector. The application of this research by Melbourne's Moldflow, already the world's leading supplier of injection moulding software, will consolidate its position and enable it to increase further its market share, with consequential employment and other economic flow-on benefits to Australia. This project also increases the quantum of industry relevant scientific research, contributing to the enhancement of the national profile in exporting Australian products to world markets. Read moreRead less
Microdynamic study of the flow of granular materials in bladed mixers. This project aims to develop a comprehensive understanding of granular mixing mechanics in bladed mixers. The study will be carried out by means of newly developed advanced numerical and experimental techniques to generate particle scale information. The flow and mixing behaviour of particles under different conditions will be analysed at both micro- and macro-scopic levels. The research outcomes such as predictive equations ....Microdynamic study of the flow of granular materials in bladed mixers. This project aims to develop a comprehensive understanding of granular mixing mechanics in bladed mixers. The study will be carried out by means of newly developed advanced numerical and experimental techniques to generate particle scale information. The flow and mixing behaviour of particles under different conditions will be analysed at both micro- and macro-scopic levels. The research outcomes such as predictive equations will be tested by simulating and analysing complicated industrial mixing processes; modelling to improve granulation and breakage will be targets. It will significantly improve the design, optimisation and control of mixing processes that are widely used in many industries.Read moreRead less
Particle scale studies of powder mixing in bladed mixers. Powder handling and processing are widely used in both conventional and modern industries but rarely reach more than 60% of design capacity because of poor fundamental understanding. Such operations are important to Australia in view of the heavy dependence on raw materials processing (about 40% of the GNP). This project will tackle the core problems in powder mixing which is a key operation in many industries. Application of the research ....Particle scale studies of powder mixing in bladed mixers. Powder handling and processing are widely used in both conventional and modern industries but rarely reach more than 60% of design capacity because of poor fundamental understanding. Such operations are important to Australia in view of the heavy dependence on raw materials processing (about 40% of the GNP). This project will tackle the core problems in powder mixing which is a key operation in many industries. Application of the research outcomes can lead to better process or product control, a decrease in energy consumption and an improvement in productivity, which is very helpful to maintaining Australia's leading position in resource, energy, process and allied industries.Read moreRead less
Dynamic Controllability Analysis for Plantwide Process Design and Control. World-wide chemical plants represent many billions of dollars of investment. Improvements to the process designs in terms of controllability would have the potential to provide large economic benefits, as it implies improved productivity, reduced operating costs and product variability. This proposed research will be a step towards integration of process design and control, which has been widely recognized as the key to t ....Dynamic Controllability Analysis for Plantwide Process Design and Control. World-wide chemical plants represent many billions of dollars of investment. Improvements to the process designs in terms of controllability would have the potential to provide large economic benefits, as it implies improved productivity, reduced operating costs and product variability. This proposed research will be a step towards integration of process design and control, which has been widely recognized as the key to this improvement. The outcomes from this project may be readily implemented in process design practice, and therefore have a direct impact to the Australian and world-wide process industries, helping to build a more efficient and environmental conscious Australian process industries.Read moreRead less
Economic Operability Assessment of Leaching Process at Kwinana Nickel Refinery. Process operability is concerned with systematic analysis and improvement of process performance in the face of variable operating conditions. This project will develop a rigorous methodology for analysis of process operability with respect to short-term and transient disturbances. The proposed technique will be applied to the Kwinana Nickel Refinery Leach section, in order to reduce the plant variability and increas ....Economic Operability Assessment of Leaching Process at Kwinana Nickel Refinery. Process operability is concerned with systematic analysis and improvement of process performance in the face of variable operating conditions. This project will develop a rigorous methodology for analysis of process operability with respect to short-term and transient disturbances. The proposed technique will be applied to the Kwinana Nickel Refinery Leach section, in order to reduce the plant variability and increase nickel throughput and plant availability. This can be considered as significant move by a process industry to embrace advanced theoretical developments and will act as a benchmark to promote future links between Australian industry and academia.Read moreRead less
Optimal Ethylene Oxide Manufacturing via Advanced Process Modelling and Control. This project aims at improving plant efficiency and safety to a world's best level for the Ethylene Oxide (EO) plant of Huntsman Corporation Australia (HCA). EO is a key chemical intermediate for making polyesters (clothing, PET bottles, insulation) and surfactants. To remain globally competitive, it is essential to improve the efficiency of the plant, which has a small capacity and supports important Australian mar ....Optimal Ethylene Oxide Manufacturing via Advanced Process Modelling and Control. This project aims at improving plant efficiency and safety to a world's best level for the Ethylene Oxide (EO) plant of Huntsman Corporation Australia (HCA). EO is a key chemical intermediate for making polyesters (clothing, PET bottles, insulation) and surfactants. To remain globally competitive, it is essential to improve the efficiency of the plant, which has a small capacity and supports important Australian markets. The goals will be achieved by developing advanced operational and control strategies (through computer modeling, process optimisation and intelligent systems approach), which will assist in better understanding the process and in providing optimal HCA plant operation.Read moreRead less
Plantwide Control of Modern Chemical Processes from a Network Perspective. Complex plants increasingly appear in modern Australian process industries, particularly in mineral processing, petrochemical and renewable energies sectors. These plants represent vast capital costs and manufacture products at a very large scale. Improvement in control and operation of these processes can potentially provide significant economic benefits. The expected outcome of this research is an effective approach to ....Plantwide Control of Modern Chemical Processes from a Network Perspective. Complex plants increasingly appear in modern Australian process industries, particularly in mineral processing, petrochemical and renewable energies sectors. These plants represent vast capital costs and manufacture products at a very large scale. Improvement in control and operation of these processes can potentially provide significant economic benefits. The expected outcome of this research is an effective approach to improve operational safety, efficiency, product quality and manufacturing flexibility, helping to build a more efficient and environmental conscious Australian chemical industry. This project will also enhance Australia's scientific reputation in the frontier research area of advanced process control and management.Read moreRead less