Low temperature carbothermal reduction of alumina. Australia is the world's largest producer of alumina and bauxite; and the aluminium industry is our second largest commodity exporter. This project targets the development of fundamentals of an advanced technology for aluminium production with advantages of low energy consumption, low production costs and being more environment-friendly. This frontier technology will enhance the competitiveness of the Australian aluminium industry and contribute ....Low temperature carbothermal reduction of alumina. Australia is the world's largest producer of alumina and bauxite; and the aluminium industry is our second largest commodity exporter. This project targets the development of fundamentals of an advanced technology for aluminium production with advantages of low energy consumption, low production costs and being more environment-friendly. This frontier technology will enhance the competitiveness of the Australian aluminium industry and contribute to making an environmentally sustainable Australia. The project will also provide high quality education to final year undergraduate students. The project will contribute to the theory of metallurgical processes, particularly to the gas-solid reactions in the reduction and carburisation processes. Read moreRead less
Model studies of the flow and thermal behaviour of non-spherical particles in fluid bed reactors. The Australian steel industry has a turnover of around $11 billion (5% of total manufacturing), being a largest manufacturing sector in Australia. Iron ore sintering and blast furnace ironmaking are two important processes in an integrated steel works. This project aims to understand and model the particle-fluid flow and thermal behaviour of non-spherical particles in the two processes, formulating ....Model studies of the flow and thermal behaviour of non-spherical particles in fluid bed reactors. The Australian steel industry has a turnover of around $11 billion (5% of total manufacturing), being a largest manufacturing sector in Australia. Iron ore sintering and blast furnace ironmaking are two important processes in an integrated steel works. This project aims to understand and model the particle-fluid flow and thermal behaviour of non-spherical particles in the two processes, formulating strategies for improving the process control and productivity and energy saving. The research outcomes (theory/model/understanding) are useful to fluid bed reactors which are widely used in mineral/metallurgical/chemical industries. Their application can improve the competitiveness of the steel and other industries in Australia.Read moreRead less
Fundamental Investigation of metal/refractory interactions in processing of non-ferrous metals: Wettability Phenomena. This project aims to develop new understanding of interfacial phenomenon during refractory/metal reactions including the influence of novel additives on wettability leading to optimisation of refractory composition during processing of non-ferrous metals. This project will allow development of advanced refractories that will enhance corrosion resistance thereby improving refract ....Fundamental Investigation of metal/refractory interactions in processing of non-ferrous metals: Wettability Phenomena. This project aims to develop new understanding of interfacial phenomenon during refractory/metal reactions including the influence of novel additives on wettability leading to optimisation of refractory composition during processing of non-ferrous metals. This project will allow development of advanced refractories that will enhance corrosion resistance thereby improving refractory life and efficiency of metal production. This can contribute in further enhancing Australia's position as a significant producer and exporter of aluminium and associated products. The project will generate scientific data on refractory/metal interactions and establish influence of non-wetting agents in improving refractory performance against metal attack. Read moreRead less
New Generation Pipeline and Q&T Plate Steels. If successful, the progressive reformulation of the alloy design of a new family of steels would enhance their properties, greatly reduce the complexity of manufacture, ensure more efficient steelmaking production practices and enable the full capacity of the domestic pipe mills and plate manufacturing facilities to be realised. This innovative and new approach opens up opportunities for market growth and export potential in areas of fundamental impo ....New Generation Pipeline and Q&T Plate Steels. If successful, the progressive reformulation of the alloy design of a new family of steels would enhance their properties, greatly reduce the complexity of manufacture, ensure more efficient steelmaking production practices and enable the full capacity of the domestic pipe mills and plate manufacturing facilities to be realised. This innovative and new approach opens up opportunities for market growth and export potential in areas of fundamental importance to Australia's infrastructure and mining industries and defence capability. Implementation of this newly developed technology would, for the first time, create export market opportunities for Australian pipe manufacturers.
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Understanding and minimising oxidation during hot rolling and metal coating of steel strip. Steel production is one of the few manufacturing industries in which Australia is internationally competitive. Annual steel exports generate about two billion dollars in national income. Substantial value is added to raw steel by hot rolling it into sheet and coating with zincalume and paint. The market for these products is intensely competitive, and continued success is critically dependent on produc ....Understanding and minimising oxidation during hot rolling and metal coating of steel strip. Steel production is one of the few manufacturing industries in which Australia is internationally competitive. Annual steel exports generate about two billion dollars in national income. Substantial value is added to raw steel by hot rolling it into sheet and coating with zincalume and paint. The market for these products is intensely competitive, and continued success is critically dependent on productivity and quality. This project will assist BlueScope Steel in understanding and controlling millscale development on hot rolled products, and avoiding scale defects in zincalume coating.Read moreRead less
Experimental and numerical studies of the packing and piling of coal. This project is oriented to the coal and steel industries, which are important to Australia. In fact, the coal industry creates a significant employment and produces 80% of electricity in Australia. Australia is also the world's biggest coal exporter. This project will develop methods to control the packing and piling processes of coal, which are of fundamental importance to many granular processes. The benefits from the proje ....Experimental and numerical studies of the packing and piling of coal. This project is oriented to the coal and steel industries, which are important to Australia. In fact, the coal industry creates a significant employment and produces 80% of electricity in Australia. Australia is also the world's biggest coal exporter. This project will develop methods to control the packing and piling processes of coal, which are of fundamental importance to many granular processes. The benefits from the project include improvements in productivity, coke quality and fuel efficiency, which will lead reduced energy consumption and pollution emission and thereby improve the competitiveness of Australia's coal and steel industries. Read moreRead less
Surface reaction kinetics of zinc gas relevant to the ZINCALUME coating process. The proposed project aims to develop a sound understanding of the mechanism and rate of condensation of zinc vapour on clean and partially oxidised steel strip surfaces. This Fundamental scientific knowledge is the key to furthering our understanding of the effect of process variables on the occurrence of pinholes and bare patches on ZINCALUME coated steel strip. Should the fundamental causes of defect formation be ....Surface reaction kinetics of zinc gas relevant to the ZINCALUME coating process. The proposed project aims to develop a sound understanding of the mechanism and rate of condensation of zinc vapour on clean and partially oxidised steel strip surfaces. This Fundamental scientific knowledge is the key to furthering our understanding of the effect of process variables on the occurrence of pinholes and bare patches on ZINCALUME coated steel strip. Should the fundamental causes of defect formation be established, product quality can be improved, process costs reduced and the Australian industry's competitive position in the market place retained. A new experimental approach will be taken; conductive to the training of the researchers involved in advanced research techniques.Read moreRead less
INVESTIGATION OF THE EFFECT OF ALLOYING ELEMENTS ON SHEAR BAND FORMATION DURING THE WARM ROLLING OF LOW CARBON AND INTERSTITIAL FREE STEELS. This proposal involves the application of three dimensional atom probe field ion microscopy and advanced transmission electron microscopy techniques to study the phenomena of precipitation and solute atoms' interactions with dislocations in warm rolled low carbon steels and interstitial free steels. It is intended to examine the effect of alloying addition ....INVESTIGATION OF THE EFFECT OF ALLOYING ELEMENTS ON SHEAR BAND FORMATION DURING THE WARM ROLLING OF LOW CARBON AND INTERSTITIAL FREE STEELS. This proposal involves the application of three dimensional atom probe field ion microscopy and advanced transmission electron microscopy techniques to study the phenomena of precipitation and solute atoms' interactions with dislocations in warm rolled low carbon steels and interstitial free steels. It is intended to examine the effect of alloying additions on in-grain shear bands formation, texture formation and formability of warm rolled and annealed low carbon steels. Ultimately, the project is concerned with developing of fundamental understanging of solute interactions which provide an improved basis for design of these economically significant steels.Read moreRead less
Experimental and numerical studies of the packing of alumina powders. This project is to investigate the packing of alumina powders at both microscopic and macroscopic levels by means of physical and numerical experiments, aiming to develop a comprehensive understanding of the underlying physics and computer models for predicting the packing properties under conditions corresponding to different operations in alumina refining and smelting processes. It will generate an effective method to solve ....Experimental and numerical studies of the packing of alumina powders. This project is to investigate the packing of alumina powders at both microscopic and macroscopic levels by means of physical and numerical experiments, aiming to develop a comprehensive understanding of the underlying physics and computer models for predicting the packing properties under conditions corresponding to different operations in alumina refining and smelting processes. It will generate an effective method to solve the complex packing problems for process and/or property control in alumina/aluminium industry.Read moreRead less
Microdynamic study of the flow of granular materials in bladed mixers. This project aims to develop a comprehensive understanding of granular mixing mechanics in bladed mixers. The study will be carried out by means of newly developed advanced numerical and experimental techniques to generate particle scale information. The flow and mixing behaviour of particles under different conditions will be analysed at both micro- and macro-scopic levels. The research outcomes such as predictive equations ....Microdynamic study of the flow of granular materials in bladed mixers. This project aims to develop a comprehensive understanding of granular mixing mechanics in bladed mixers. The study will be carried out by means of newly developed advanced numerical and experimental techniques to generate particle scale information. The flow and mixing behaviour of particles under different conditions will be analysed at both micro- and macro-scopic levels. The research outcomes such as predictive equations will be tested by simulating and analysing complicated industrial mixing processes; modelling to improve granulation and breakage will be targets. It will significantly improve the design, optimisation and control of mixing processes that are widely used in many industries.Read moreRead less