New Generation Pipeline and Q&T Plate Steels. If successful, the progressive reformulation of the alloy design of a new family of steels would enhance their properties, greatly reduce the complexity of manufacture, ensure more efficient steelmaking production practices and enable the full capacity of the domestic pipe mills and plate manufacturing facilities to be realised. This innovative and new approach opens up opportunities for market growth and export potential in areas of fundamental impo ....New Generation Pipeline and Q&T Plate Steels. If successful, the progressive reformulation of the alloy design of a new family of steels would enhance their properties, greatly reduce the complexity of manufacture, ensure more efficient steelmaking production practices and enable the full capacity of the domestic pipe mills and plate manufacturing facilities to be realised. This innovative and new approach opens up opportunities for market growth and export potential in areas of fundamental importance to Australia's infrastructure and mining industries and defence capability. Implementation of this newly developed technology would, for the first time, create export market opportunities for Australian pipe manufacturers.
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Linkage Infrastructure, Equipment And Facilities - Grant ID: LE0775721
Funder
Australian Research Council
Funding Amount
$520,000.00
Summary
Near Net Shaped Casting and Alloy Development Facility. Nearly all metal production is based around an initial casting phase, often followed by other deformation and thermal processes. This facility will allow us to study current and future advanced alloys and processing routes, including metals of strategic importance to Australia such as aluminium, titanium and magnesium. One of the major innovations for these metals is to directly cast to strip, followed by minimal processing to provide str ....Near Net Shaped Casting and Alloy Development Facility. Nearly all metal production is based around an initial casting phase, often followed by other deformation and thermal processes. This facility will allow us to study current and future advanced alloys and processing routes, including metals of strategic importance to Australia such as aluminium, titanium and magnesium. One of the major innovations for these metals is to directly cast to strip, followed by minimal processing to provide strip products with novel properties, low capital costs and short lead times. The outcomes from this research will support the development of existing and new metal industries in Australia.Read moreRead less
Effect of Chromium and Manganese on the Formations of Graphite and Carbide on the surface of Low Carbon Sheet Steels. Surface graphite and surface carbide are two surface defects observed in cold-rolled low carbon steel sheets after batch annealing under non-oxidising atmosphere. The surface defects detract from the appearance of the steel sheets and diminish the surface treatment potential of the sheets, causing significant and costly material losses. The aims of the project are to study the in ....Effect of Chromium and Manganese on the Formations of Graphite and Carbide on the surface of Low Carbon Sheet Steels. Surface graphite and surface carbide are two surface defects observed in cold-rolled low carbon steel sheets after batch annealing under non-oxidising atmosphere. The surface defects detract from the appearance of the steel sheets and diminish the surface treatment potential of the sheets, causing significant and costly material losses. The aims of the project are to study the inhibition of surface graphite formation by the additions of Chromium and Manganese and to study the mechanism of formation of surface carbide with the aim of developing an alloying / processing strategy which eliminates both the surface graphite and the surface carbide.Read moreRead less
Studies in solid-gas reactions : precipitate formation and dissolution; carbide production and metal dusting. Reducing carbonaceous gases which become supersaturated with carbon can react with both oxides and metals. They reduce iron oxide and, if methane is used, produce iron carbide, a valuable material. However, they react with iron and alloy steels to destroy them, producing a dust of carbon, metal and metal carbides, a process in which iron carbide is thought to form only as a relatively ....Studies in solid-gas reactions : precipitate formation and dissolution; carbide production and metal dusting. Reducing carbonaceous gases which become supersaturated with carbon can react with both oxides and metals. They reduce iron oxide and, if methane is used, produce iron carbide, a valuable material. However, they react with iron and alloy steels to destroy them, producing a dust of carbon, metal and metal carbides, a process in which iron carbide is thought to form only as a relatively short-lived transient species. This program will study both reactions and determine the processes whereby new phases nucleate and grow or disintegrate.Read moreRead less
High-resolution in situ annealing studies of sub-micron grain structures. The proposed research is an extension of considerable ongoing collaboration between the applicants and will utilise advanced characterisation techniques to provide a more fundamental understanding than that presently available of the thermal stability of particle-containing nanocrystalline alloys. The project will reinforce the strong collaboration between our research groups and will expose Australian researchers to cutti ....High-resolution in situ annealing studies of sub-micron grain structures. The proposed research is an extension of considerable ongoing collaboration between the applicants and will utilise advanced characterisation techniques to provide a more fundamental understanding than that presently available of the thermal stability of particle-containing nanocrystalline alloys. The project will reinforce the strong collaboration between our research groups and will expose Australian researchers to cutting-edge research techniques, with particular emphasis on broadening the training experience of early career researchers. Several joint journal papers are expected from this work.
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The thermal stability of nanocrystalline alloys produced by severe plastic straining. An exciting class of materials has emerged with grain sizes two orders of magnitude finer than that produced by conventional processing. These nanocrystalline alloys are produced by intense plastic straining termed equal channel angular extrusion (ECAE). The aim of the project is to incorporate novel experimental techniques, using single crystals, in situ annealing and 3-D computer simulation to develop a fun ....The thermal stability of nanocrystalline alloys produced by severe plastic straining. An exciting class of materials has emerged with grain sizes two orders of magnitude finer than that produced by conventional processing. These nanocrystalline alloys are produced by intense plastic straining termed equal channel angular extrusion (ECAE). The aim of the project is to incorporate novel experimental techniques, using single crystals, in situ annealing and 3-D computer simulation to develop a fundamental understanding of microstructural stability during ECAE and subsequent thermal treatment. Such advances in our understanding of boundary mobility in fine-scale microstructures is important for evaluating their stability and, hence, the possible commercial exploitation of these materials.Read moreRead less
A 3D crystallographic framework for understanding the structure of deformed and annealed metals. A new 3D analysis technology will be developed into a powerful computational platform and used to explain several unresolved issues concerning the deformed and annealed state of metals. This technique is first of its kind in Australia and generates high resolution 3D images from most solid materials. There is enormous potential for its use in materials science and other research fields which is ben ....A 3D crystallographic framework for understanding the structure of deformed and annealed metals. A new 3D analysis technology will be developed into a powerful computational platform and used to explain several unresolved issues concerning the deformed and annealed state of metals. This technique is first of its kind in Australia and generates high resolution 3D images from most solid materials. There is enormous potential for its use in materials science and other research fields which is beneficial to Australia's standing in basic science. The project will provide an excellent research training environment for early career researchers who will develop an expertise that is expected to make a major contribution to future fundamental and applied research.Read moreRead less
Texture enhancement by inoculation in strip-cast metallic sheet. A recent discovery by the applicants has shown the possibility of producing, by inoculation during a direct casting route, stainless steel strip that exhibits a remarkably strong crystallographic alignment of grains perpendicular to the sheet surface. The production of this so-called <001>//ND fibre texture in thin strip by direct casting represents a vastly simplified route for the possible production of iron-base strip suitable f ....Texture enhancement by inoculation in strip-cast metallic sheet. A recent discovery by the applicants has shown the possibility of producing, by inoculation during a direct casting route, stainless steel strip that exhibits a remarkably strong crystallographic alignment of grains perpendicular to the sheet surface. The production of this so-called <001>//ND fibre texture in thin strip by direct casting represents a vastly simplified route for the possible production of iron-base strip suitable for some magnetic applications. The principle aims of the project are to elucidate the mechanisms of formation of this highly textured steel sheet and to explore the feasibility of reproducing the texture in other metallic systems.Read moreRead less
Optimising the Formability of Strip-Cast Low Carbon Steel. Recent advances in strip casting of low carbon steel have the potential for producing formable sheet products at a fraction of the cost of conventional slab casting and secondary processing. The aim of the project is to develop a deeper understanding of the effect of solidification microstructure of strip-cast steel on the development of microstructure and texture following cold rolling and annealing in an attempt to improve the formabi ....Optimising the Formability of Strip-Cast Low Carbon Steel. Recent advances in strip casting of low carbon steel have the potential for producing formable sheet products at a fraction of the cost of conventional slab casting and secondary processing. The aim of the project is to develop a deeper understanding of the effect of solidification microstructure of strip-cast steel on the development of microstructure and texture following cold rolling and annealing in an attempt to improve the formability of the final strip product. The project is also expected to produce an outstanding Australian researcher relevant to industry with expertise in ferrous physical metallurgy.Read moreRead less
Prediction of Atomic Transport Properties in Multicomponent Engineering Alloys. Technological advances bring demands for new engineering materials and the improvement of existing ones. Since almost every property of such materials depends directly or indirectly on matter transport, it is imperative that the materials designer can accurately predict its direction and extent. This theoretical project, supported and tested by computer simulation, will provide this knowledge. It will develop a toolb ....Prediction of Atomic Transport Properties in Multicomponent Engineering Alloys. Technological advances bring demands for new engineering materials and the improvement of existing ones. Since almost every property of such materials depends directly or indirectly on matter transport, it is imperative that the materials designer can accurately predict its direction and extent. This theoretical project, supported and tested by computer simulation, will provide this knowledge. It will develop a toolbox of robust and versatile expressions for predicting and interpreting matter transport in alloy systems at high temperatures. With these expressions in hand, the designer will be in a superior position to tailor the properties of such materials.Read moreRead less