Model studies of Australian lump ore applied to blast furnace ironmaking. Ore lump use in ironmaking blast furnaces (BFs) requires no preprocessing and has a lower carbon footprint. However, it suffers various technical problems. This project aims to understand and optimize the conditions for such operations. This will be achieved by means of a combined theoretical and experimental program, involving the use of state-of-the-art multiscale computer modelling and simulation techniques. The researc ....Model studies of Australian lump ore applied to blast furnace ironmaking. Ore lump use in ironmaking blast furnaces (BFs) requires no preprocessing and has a lower carbon footprint. However, it suffers various technical problems. This project aims to understand and optimize the conditions for such operations. This will be achieved by means of a combined theoretical and experimental program, involving the use of state-of-the-art multiscale computer modelling and simulation techniques. The research outcomes will be tested in the design and control of lump charging operations in practice through collaboration with the industrial partner. This will ultimately increase Australian ore lump usage in BFs, leading to significant financial and environmental benefits to Australia and the entire steel industry worldwide.Read moreRead less
A novel route to produce olefin feedstock for Australia. This project aims to develop a new process to produce longer chain hydrocarbons usable in Australia's olefin and polymer industries. Besides their use as a fuel, hydrocarbons are major industrial chemicals used for the production of polymeric materials and as refrigerants. Olefins are precursors to polymers and conventionally are produced from saturated hydrocarbons through the process of steam cracking. The major precursors for monomers a ....A novel route to produce olefin feedstock for Australia. This project aims to develop a new process to produce longer chain hydrocarbons usable in Australia's olefin and polymer industries. Besides their use as a fuel, hydrocarbons are major industrial chemicals used for the production of polymeric materials and as refrigerants. Olefins are precursors to polymers and conventionally are produced from saturated hydrocarbons through the process of steam cracking. The major precursors for monomers are present in significant quantities in only a few natural gas sources and these sources also undergo significant seasonal variation and are costly. The project aims to develop new catalysts and process conditions to convert low-value feedstock hydrocarbons into feedstock for conventional steam crackers.Read moreRead less
Dynamic Controllability Analysis for Plantwide Process Design and Control. World-wide chemical plants represent many billions of dollars of investment. Improvements to the process designs in terms of controllability would have the potential to provide large economic benefits, as it implies improved productivity, reduced operating costs and product variability. This proposed research will be a step towards integration of process design and control, which has been widely recognized as the key to t ....Dynamic Controllability Analysis for Plantwide Process Design and Control. World-wide chemical plants represent many billions of dollars of investment. Improvements to the process designs in terms of controllability would have the potential to provide large economic benefits, as it implies improved productivity, reduced operating costs and product variability. This proposed research will be a step towards integration of process design and control, which has been widely recognized as the key to this improvement. The outcomes from this project may be readily implemented in process design practice, and therefore have a direct impact to the Australian and world-wide process industries, helping to build a more efficient and environmental conscious Australian process industries.Read moreRead less
Economic Operability Assessment of Leaching Process at Kwinana Nickel Refinery. Process operability is concerned with systematic analysis and improvement of process performance in the face of variable operating conditions. This project will develop a rigorous methodology for analysis of process operability with respect to short-term and transient disturbances. The proposed technique will be applied to the Kwinana Nickel Refinery Leach section, in order to reduce the plant variability and increas ....Economic Operability Assessment of Leaching Process at Kwinana Nickel Refinery. Process operability is concerned with systematic analysis and improvement of process performance in the face of variable operating conditions. This project will develop a rigorous methodology for analysis of process operability with respect to short-term and transient disturbances. The proposed technique will be applied to the Kwinana Nickel Refinery Leach section, in order to reduce the plant variability and increase nickel throughput and plant availability. This can be considered as significant move by a process industry to embrace advanced theoretical developments and will act as a benchmark to promote future links between Australian industry and academia.Read moreRead less
High purity formaldehyde production from carbon oxides. This project aims to investigate the detailed reaction mechanism of a green chemistry route of producing formaldehyde by reducing carbon monoxide and carbon dioxide in liquid phase. Formaldehyde is a widely used feedstock for chemical industries, but is not considered a green chemical because it is produced using natural gas as the feed, which loses over 61 per cent of energy. This project will maximise the yield and purity of the product, ....High purity formaldehyde production from carbon oxides. This project aims to investigate the detailed reaction mechanism of a green chemistry route of producing formaldehyde by reducing carbon monoxide and carbon dioxide in liquid phase. Formaldehyde is a widely used feedstock for chemical industries, but is not considered a green chemical because it is produced using natural gas as the feed, which loses over 61 per cent of energy. This project will maximise the yield and purity of the product, making it commercially viable. This project’s method for producing formaldehyde is expected to reduce the capital cost and energy losses.Read moreRead less
Thermal management of methane fuelled planar solid oxide fuel cells. Solid oxide fuel cells (SOFCs) are novel devices for generating energy with extremely low emissions. This project will conduct novel experiments and numerical simulations to improve the efficiency of SOFCs. This will then allow wider adoption of this technology, thus reducing CO2 and other environmental emissions from our power generation systems.
Optimal Ethylene Oxide Manufacturing via Advanced Process Modelling and Control. This project aims at improving plant efficiency and safety to a world's best level for the Ethylene Oxide (EO) plant of Huntsman Corporation Australia (HCA). EO is a key chemical intermediate for making polyesters (clothing, PET bottles, insulation) and surfactants. To remain globally competitive, it is essential to improve the efficiency of the plant, which has a small capacity and supports important Australian mar ....Optimal Ethylene Oxide Manufacturing via Advanced Process Modelling and Control. This project aims at improving plant efficiency and safety to a world's best level for the Ethylene Oxide (EO) plant of Huntsman Corporation Australia (HCA). EO is a key chemical intermediate for making polyesters (clothing, PET bottles, insulation) and surfactants. To remain globally competitive, it is essential to improve the efficiency of the plant, which has a small capacity and supports important Australian markets. The goals will be achieved by developing advanced operational and control strategies (through computer modeling, process optimisation and intelligent systems approach), which will assist in better understanding the process and in providing optimal HCA plant operation.Read moreRead less
An Intelligent/Smart Framework for Total Process Monitoring And Supervision. Operator failures have an adverse effect on product quality, process safety, occupational health and environmental impact. The management of abnormal operating conditions is a major responsibility and depends critically on information management. A recent report indicates that the total cost attributable to preventable losses in petrochemical companies in U.S. amounts to twenty billion dollars per year. The objective o ....An Intelligent/Smart Framework for Total Process Monitoring And Supervision. Operator failures have an adverse effect on product quality, process safety, occupational health and environmental impact. The management of abnormal operating conditions is a major responsibility and depends critically on information management. A recent report indicates that the total cost attributable to preventable losses in petrochemical companies in U.S. amounts to twenty billion dollars per year. The objective of this project is to develop the theoretical framework and implementation of an Advanced Integrated Support System (ISS) for process monitoring, data analysis and interpretation, event detection and diagnosis, and operations support in chemical and petrochemical processes manufacturing.Read moreRead less
Multi-scale Process Modelling for Intelligent Control. Processing and manufacturing systems are inherently multi-scale in their behaviour. From the molecular scale to the enterprise-wide scale. This and other attributes of the individual models create difficulties in the design and control of such systems. This project will develop suitable multi-scale measures (metrics) for process models based on an object oriented assumption based modelling language. It will lead to enhanced intelligent contr ....Multi-scale Process Modelling for Intelligent Control. Processing and manufacturing systems are inherently multi-scale in their behaviour. From the molecular scale to the enterprise-wide scale. This and other attributes of the individual models create difficulties in the design and control of such systems. This project will develop suitable multi-scale measures (metrics) for process models based on an object oriented assumption based modelling language. It will lead to enhanced intelligent control strategies and improved operational performance through use of the most appropriate model. The work will focus on industrially important reaction and particulate processing systemsRead moreRead less
WAVELET-BASED MODELLING AND MODEL PREDICTIVE CONTROL OF COMPLEX MULTIDIMENSIONAL CRYSTALLISATION PROCESSES. The results of this project will directly contribute to a better understanding of crystallisation which is an important unit operation to achieve high purity separations. Many Australian industries for example, mineral processing, sugar processing, pharmaceuticals, etc will benefit from the results in order to enhance optimal operation and control to ensure globally competitive production ....WAVELET-BASED MODELLING AND MODEL PREDICTIVE CONTROL OF COMPLEX MULTIDIMENSIONAL CRYSTALLISATION PROCESSES. The results of this project will directly contribute to a better understanding of crystallisation which is an important unit operation to achieve high purity separations. Many Australian industries for example, mineral processing, sugar processing, pharmaceuticals, etc will benefit from the results in order to enhance optimal operation and control to ensure globally competitive production which is on time, minimize wastes and raw materials and inventories. The leading edge results will increase the contributions of these industries to the Australian economy and our global competitiveness necessary to maintain our culture and the beauty of our environment. Read moreRead less