INVESTIGATION OF THE EFFECT OF ALLOYING ELEMENTS ON SHEAR BAND FORMATION DURING THE WARM ROLLING OF LOW CARBON AND INTERSTITIAL FREE STEELS. This proposal involves the application of three dimensional atom probe field ion microscopy and advanced transmission electron microscopy techniques to study the phenomena of precipitation and solute atoms' interactions with dislocations in warm rolled low carbon steels and interstitial free steels. It is intended to examine the effect of alloying addition ....INVESTIGATION OF THE EFFECT OF ALLOYING ELEMENTS ON SHEAR BAND FORMATION DURING THE WARM ROLLING OF LOW CARBON AND INTERSTITIAL FREE STEELS. This proposal involves the application of three dimensional atom probe field ion microscopy and advanced transmission electron microscopy techniques to study the phenomena of precipitation and solute atoms' interactions with dislocations in warm rolled low carbon steels and interstitial free steels. It is intended to examine the effect of alloying additions on in-grain shear bands formation, texture formation and formability of warm rolled and annealed low carbon steels. Ultimately, the project is concerned with developing of fundamental understanging of solute interactions which provide an improved basis for design of these economically significant steels.Read moreRead less
Innovative thermodynamic process control - the key to sustainable metal use. Large amounts of electronic goods such as computers and mobile phones are discarded each year in Australia. They contain both valuable and toxic metals so dumping them as landfill is unacceptable. Australia has a smelting method which could be adapted to reprocess this waste to recover the valuable metals, returning them for reuse. It would also safely handle the toxics. This project will determine the appropriate s ....Innovative thermodynamic process control - the key to sustainable metal use. Large amounts of electronic goods such as computers and mobile phones are discarded each year in Australia. They contain both valuable and toxic metals so dumping them as landfill is unacceptable. Australia has a smelting method which could be adapted to reprocess this waste to recover the valuable metals, returning them for reuse. It would also safely handle the toxics. This project will determine the appropriate smelting strategies and control methods. As a result, transportation of toxic materials overseas will be eliminated, environmental hazards will be reduced and our sustainable use of metals will be increased.Read moreRead less
The effect of contaminant carbon films on the leaching of gold. A major problem in cyanidation is preg-robbing, which results in severe gold losses to tailings. Too much emphasis has been placed on the blinding and characterisation of free carbon or graphite particles, instead of considering carbon or graphite as a layer on top of other ore particles. It is the aim of this project to investigate the effect of contaminant carbon layers on the leaching of gold from sulphide ores. The understanding ....The effect of contaminant carbon films on the leaching of gold. A major problem in cyanidation is preg-robbing, which results in severe gold losses to tailings. Too much emphasis has been placed on the blinding and characterisation of free carbon or graphite particles, instead of considering carbon or graphite as a layer on top of other ore particles. It is the aim of this project to investigate the effect of contaminant carbon layers on the leaching of gold from sulphide ores. The understanding of the exact role of carbon layers on mineral surfaces in both preg-robbing and leaching is essential to devise process strategies that could lead to improved extraction.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE0775721
Funder
Australian Research Council
Funding Amount
$520,000.00
Summary
Near Net Shaped Casting and Alloy Development Facility. Nearly all metal production is based around an initial casting phase, often followed by other deformation and thermal processes. This facility will allow us to study current and future advanced alloys and processing routes, including metals of strategic importance to Australia such as aluminium, titanium and magnesium. One of the major innovations for these metals is to directly cast to strip, followed by minimal processing to provide str ....Near Net Shaped Casting and Alloy Development Facility. Nearly all metal production is based around an initial casting phase, often followed by other deformation and thermal processes. This facility will allow us to study current and future advanced alloys and processing routes, including metals of strategic importance to Australia such as aluminium, titanium and magnesium. One of the major innovations for these metals is to directly cast to strip, followed by minimal processing to provide strip products with novel properties, low capital costs and short lead times. The outcomes from this research will support the development of existing and new metal industries in Australia.Read moreRead less
Improving the Continuous Copper Converting Process Using Ferrous Calcium Silicate Slags. Replacement of refractories due to slag attack is a major cost in the copper making process. Metallurgists need to find a better slag which retains the benefits of current slags but is less aggressive towards refractories. This project will assess the suitability of a newly proposed ferrous calcium silicate slag for continuous copper converting. The outcomes will be to: (1) provide fundamental knowledge of ....Improving the Continuous Copper Converting Process Using Ferrous Calcium Silicate Slags. Replacement of refractories due to slag attack is a major cost in the copper making process. Metallurgists need to find a better slag which retains the benefits of current slags but is less aggressive towards refractories. This project will assess the suitability of a newly proposed ferrous calcium silicate slag for continuous copper converting. The outcomes will be to: (1) provide fundamental knowledge of the properties of the SiO2-CaO-FeO slag system, (2) provide data on the rate and mechanism of refractory attack by this slag and (3) enable the copper smelting industry to assess the potential of this slag to reduce operating costs.Read moreRead less
The development of resin and polymer based technologies for the recovery of copper and cyanide from gold processing tailings streams. This is a fundamental study on the use of resin and polymer-based ligands to recover copper and cyanide from gold cyanidation tailings. This process is environmentally more acceptable than other recovery methods, as it does not involve the use or generation of harmful species, such as HCN. It also has the advantage that copper metal and cyanide are recovered as pr ....The development of resin and polymer based technologies for the recovery of copper and cyanide from gold processing tailings streams. This is a fundamental study on the use of resin and polymer-based ligands to recover copper and cyanide from gold cyanidation tailings. This process is environmentally more acceptable than other recovery methods, as it does not involve the use or generation of harmful species, such as HCN. It also has the advantage that copper metal and cyanide are recovered as products from the copper cyanide containing streams. Thus the proposed project has the potential to substantially alter the gold recovery process, particularly in an era where environmental and public concerns exist over the discharge of cyanide species into tailings dams.Read moreRead less
Fundamental Investigation of Kinetics of Ferro-Silicon Reactions in Cupola Scrap Melting Processes. The aims of this project include development of fundamental understanding of Ferro-silicon reactions in cupola scrap melting processes. This project will advance the scrap melting processes by enhancing their economic viability and environmental compatibility by optimising the reactions of Ferro-silicon which is one of the major sources of operating problems. Specifically the project will achieve ....Fundamental Investigation of Kinetics of Ferro-Silicon Reactions in Cupola Scrap Melting Processes. The aims of this project include development of fundamental understanding of Ferro-silicon reactions in cupola scrap melting processes. This project will advance the scrap melting processes by enhancing their economic viability and environmental compatibility by optimising the reactions of Ferro-silicon which is one of the major sources of operating problems. Specifically the project will achieve optimisation of Ferro-silicon utilisation, reduction in refractory consumption, minimisation of industrial slag waste generation, improved product composition control. The scientific outcomes include data and mechanisms of Ferro-silicon reactions with gas and graphite phases, kinetic models to describe the influence of Ferro-silicon and process variables.Read moreRead less
Modified activated carbons for recovery of gold from thiosulphate solutions. Thiosulphate is currently being considered by various international mining companies as an environmentally friendly alternative to cyanide for gold extraction. Although little is available in the open literature, most confidential research on recovery from thiosulphate leach slurries has focused on ion-exchange technology. Activated carbon as a more practical sorbent has been ignored completely owing to the general perc ....Modified activated carbons for recovery of gold from thiosulphate solutions. Thiosulphate is currently being considered by various international mining companies as an environmentally friendly alternative to cyanide for gold extraction. Although little is available in the open literature, most confidential research on recovery from thiosulphate leach slurries has focused on ion-exchange technology. Activated carbon as a more practical sorbent has been ignored completely owing to the general perception that it has a very low affinity for gold thiosulphate. On the basis of promising preliminary work, the aim of this project is to develop physically and chemically modified activated carbons with a high affinity for the sterically large gold thiosulphate complex. This project will aim to prove the hypothesis that the graphitic edges of an active carbon should be maximised and the organic active sites minimised for optimal adsorption.Read moreRead less
Separating gold from silica by tailored hydrometallurgical processes. Australia is one of the world's largest producers of gold, and the ability to more efficiently separate gold from its ores will benefit the Australian economy by maximising the value of every tonne of ore which is removed from the ground. Inefficiencies in processing technology can lead to the loss of gold from extraction processes, and the reasons for some of these losses are poorly understood but are believed to be related t ....Separating gold from silica by tailored hydrometallurgical processes. Australia is one of the world's largest producers of gold, and the ability to more efficiently separate gold from its ores will benefit the Australian economy by maximising the value of every tonne of ore which is removed from the ground. Inefficiencies in processing technology can lead to the loss of gold from extraction processes, and the reasons for some of these losses are poorly understood but are believed to be related to interactions between gold and silicate minerals. We will study these interactions with a view towards improving the percentage of gold present in the ores which is able to be extracted and used.Read moreRead less
Optimising gold recovery whilst minimising cyanide and copper discharges during the processing of gold ores containing copper. The presence of copper is a major problem in Australia's gold industry. We have proposed an innovative method for treating copper containing ores which eliminates discharge of copper and cyanide to the tailings dam. The copper is recovered, and the cyanide is either recycled or destroyed within the plant. Another advantage of the process is a reduction in the cyanide req ....Optimising gold recovery whilst minimising cyanide and copper discharges during the processing of gold ores containing copper. The presence of copper is a major problem in Australia's gold industry. We have proposed an innovative method for treating copper containing ores which eliminates discharge of copper and cyanide to the tailings dam. The copper is recovered, and the cyanide is either recycled or destroyed within the plant. Another advantage of the process is a reduction in the cyanide requirement, hence reducing the risk associated with cyanide transport and storage. Thus the proposed project has the potential to substantially improve the gold recovery process, particularly in an era where environmental and public concerns exist over the use of cyanide.Read moreRead less