Fundamental Investigation of Kinetics of Ferro-Silicon Reactions in Cupola Scrap Melting Processes. The aims of this project include development of fundamental understanding of Ferro-silicon reactions in cupola scrap melting processes. This project will advance the scrap melting processes by enhancing their economic viability and environmental compatibility by optimising the reactions of Ferro-silicon which is one of the major sources of operating problems. Specifically the project will achieve ....Fundamental Investigation of Kinetics of Ferro-Silicon Reactions in Cupola Scrap Melting Processes. The aims of this project include development of fundamental understanding of Ferro-silicon reactions in cupola scrap melting processes. This project will advance the scrap melting processes by enhancing their economic viability and environmental compatibility by optimising the reactions of Ferro-silicon which is one of the major sources of operating problems. Specifically the project will achieve optimisation of Ferro-silicon utilisation, reduction in refractory consumption, minimisation of industrial slag waste generation, improved product composition control. The scientific outcomes include data and mechanisms of Ferro-silicon reactions with gas and graphite phases, kinetic models to describe the influence of Ferro-silicon and process variables.Read moreRead less
X-ray tomographic analysis and modelling of metallurgical coke. This project will apply 3D X-ray micro-tomography and model-based computational analysis to develop innovative approaches to the micro-structural characterisation of metallurgical coke. This has significant ramifications for the iron industry since coke characterisation is of primary importance to improved blast furnace productivity. The project will deliver new quantitative indices of coke microstructure, develop models for simulat ....X-ray tomographic analysis and modelling of metallurgical coke. This project will apply 3D X-ray micro-tomography and model-based computational analysis to develop innovative approaches to the micro-structural characterisation of metallurgical coke. This has significant ramifications for the iron industry since coke characterisation is of primary importance to improved blast furnace productivity. The project will deliver new quantitative indices of coke microstructure, develop models for simulation of micro-structural properties and coke transport properties, and examine coke reactivity in 3D contexts. This project will also be the first study to use multi-scale 3D X-ray tomographic analysis to examine the structural dynamics of coke during both its production and its use in the blast furnace.Read moreRead less
Multiscale modelling of the transport phenomena of liquid iron and slag in ironmaking blast furnace. Blast furnace ironmaking is a key operation in the steel industry which, with an annual turnover around $11 billion, is a significant manufacturing sector in Australia. This project, focused on the behaviour of liquid iron and slag, can generate computer models that can reliably describe the complicated multiphase flow and thermochemical processes in the furnace. The implementation of the resulta ....Multiscale modelling of the transport phenomena of liquid iron and slag in ironmaking blast furnace. Blast furnace ironmaking is a key operation in the steel industry which, with an annual turnover around $11 billion, is a significant manufacturing sector in Australia. This project, focused on the behaviour of liquid iron and slag, can generate computer models that can reliably describe the complicated multiphase flow and thermochemical processes in the furnace. The implementation of the resultant models and the new understanding should lead to long life campaigns, better operational control, decreased fuel consumption, improved productivity and reduced environmental impact. This, together with the proposed research training, is important to the development of Australia's competitive steel industry.Read moreRead less
An investigation into the relationships between geology, geometry and wind blast magnitude & intensity in underground coal mining. In some underground coal mines where the roof comprises massive rock, the roof strata do not cave regularly as extraction progresses but hang up, leading to extensive areas of unsupported roof. These areas can suddenly collapse, compressing the air beneath and forcing it out of the void through surrounding openings giving rise to a potentially hazardous phenomenon kn ....An investigation into the relationships between geology, geometry and wind blast magnitude & intensity in underground coal mining. In some underground coal mines where the roof comprises massive rock, the roof strata do not cave regularly as extraction progresses but hang up, leading to extensive areas of unsupported roof. These areas can suddenly collapse, compressing the air beneath and forcing it out of the void through surrounding openings giving rise to a potentially hazardous phenomenon known as wind blast. The aim is to develop a fundamental understanding of the phenomenon and thus provide a basis on which to develop strategies to mitigate the hazard. Outcomes are expected to be improved levels of mining safety, technical viability and economics.Read moreRead less
Differential solidification of steel slag to create a fertiliser co-product. The project aims to develop a process to separate phosphorus from steelmaking slag while the slag is still molten. Changing iron ore grades in Australia, especially increasing phosphorus content, places Australian iron ore products at a competitive disadvantage and attracts a significant financial penalty. The separation process is intended to facilitate recycling of an iron rich stream within the steelworks and product ....Differential solidification of steel slag to create a fertiliser co-product. The project aims to develop a process to separate phosphorus from steelmaking slag while the slag is still molten. Changing iron ore grades in Australia, especially increasing phosphorus content, places Australian iron ore products at a competitive disadvantage and attracts a significant financial penalty. The separation process is intended to facilitate recycling of an iron rich stream within the steelworks and production of a phosphorus rich co-product for agriculture. Benefits are anticipated to include increased utilisation of steel slag, creation of a valuable fertiliser co-product, decreased greenhouse gas emissions, and a reduction in the penalty applied to Australian iron ores.Read moreRead less
Nanoscale heating towards high efficient nitrogen reduction reduction. This project aims to develop nanoscale heating technique using AC magnetic field for efficient synthesis of ammonia, widely used for fertiliser and having potential for hydrogen storage. This project is to introduce nanoscale heating concept by heating catalyst only but not solution in electrochemical catalysis to achieve high catalytic activity. Expected outcome is the creation of low cost catalysts having high selectivity a ....Nanoscale heating towards high efficient nitrogen reduction reduction. This project aims to develop nanoscale heating technique using AC magnetic field for efficient synthesis of ammonia, widely used for fertiliser and having potential for hydrogen storage. This project is to introduce nanoscale heating concept by heating catalyst only but not solution in electrochemical catalysis to achieve high catalytic activity. Expected outcome is the creation of low cost catalysts having high selectivity and formation rate for ammonia production. This unique technology has the potential to replace current ammonia production based on Haber-Bosch process, which consumes 2% of world energy and contributes 3% of overall CO2 emission. The project provides opportunities for new industries that will benefit Australian economy.Read moreRead less
Data-driven monitoring of raceway dynamics in ironmaking blast furnaces. Raceway dynamics in ironmaking blast furnaces affect operational stability and cost considerably, yet their dynamic behaviour has not been well monitored online. The project aims to develop a data-driven model for monitoring the internal state of gas-solid-powder reacting flow in the raceway and predicting raceway anomalies online. It will be achieved by combining particle-fluid numerical simulations with data processing an ....Data-driven monitoring of raceway dynamics in ironmaking blast furnaces. Raceway dynamics in ironmaking blast furnaces affect operational stability and cost considerably, yet their dynamic behaviour has not been well monitored online. The project aims to develop a data-driven model for monitoring the internal state of gas-solid-powder reacting flow in the raceway and predicting raceway anomalies online. It will be achieved by combining particle-fluid numerical simulations with data processing and reduced-order state observer, supported by lab/plant experiments, and collaborating with two industry partners from coal and steel industries. The project outcomes including codes, models and raceway control strategies can help promote Australian metallurgical coal's global markets and ultimately the Australian economy.Read moreRead less
Phosphorous and iron recovery from steelmaking slag for effective recycling. This project aims to understand the principles that control phosphorus (P) partitioning in steel plant slags and to optimise the treatment process to produce P- and Fe-rich streams for recycling. Changing ore grades in Australia, especially increasing P content, are placing a substantial proportion of these ore products at a competitive disadvantage. The project will use an integrated approach to demonstrate, experiment ....Phosphorous and iron recovery from steelmaking slag for effective recycling. This project aims to understand the principles that control phosphorus (P) partitioning in steel plant slags and to optimise the treatment process to produce P- and Fe-rich streams for recycling. Changing ore grades in Australia, especially increasing P content, are placing a substantial proportion of these ore products at a competitive disadvantage. The project will use an integrated approach to demonstrate, experimentally and theoretically, how key properties of slags can be manipulated to enhance partitioning and couple this analysis with fluid dynamics to model the kinetics of the separation process. The expected outcomes of this research are to: first, provide possible solutions to address the increasing P content in Australian iron ores, which could place future ore products at a competitive disadvantage within the global iron ore market; and second, to identify treatment methods and practices which would promote higher recycling rates of steelmaking slag, significantly reducing the volume of material stockpiled or sent to landfill.Read moreRead less
Reforming of Liquid Hydrocarbon Fuels for Application in Solid Oxide Fuel Cells Technology. The project will aim at developing a fuel processing system for solid oxide fuel cells which will have the advantages of being fuel flexible through the conversion of liquid fuels (gasoline, LPG, diesel) for application in small to medium stationary power generation systems. This investigation will also generate fundamental information and understanding concerning the catalytic reforming of liquid hydroca ....Reforming of Liquid Hydrocarbon Fuels for Application in Solid Oxide Fuel Cells Technology. The project will aim at developing a fuel processing system for solid oxide fuel cells which will have the advantages of being fuel flexible through the conversion of liquid fuels (gasoline, LPG, diesel) for application in small to medium stationary power generation systems. This investigation will also generate fundamental information and understanding concerning the catalytic reforming of liquid hydrocarbon fuels to produce adequate feeds for SOFCs. These distributed energy devices are of high efficiency and with a novel technology the industrial partner will aim to offer products with high value propositions in the critical areas of price, reliability and service.Read moreRead less
Preparation and use of lignite-iron ore composite briquettes for ironmaking. Preparation and use of lignite-iron ore composite briquettes for ironmaking. This project aims to study the briquetting processes of fine powders, and the preparation and utilization of new brown coal (lignite)–iron ore composite briquettes in a blast furnace. Lignite is a low-cost and abundant resource, and could be used in an emerging carbon-iron ore composite briquette for low-cost ironmaking. This project will perfo ....Preparation and use of lignite-iron ore composite briquettes for ironmaking. Preparation and use of lignite-iron ore composite briquettes for ironmaking. This project aims to study the briquetting processes of fine powders, and the preparation and utilization of new brown coal (lignite)–iron ore composite briquettes in a blast furnace. Lignite is a low-cost and abundant resource, and could be used in an emerging carbon-iron ore composite briquette for low-cost ironmaking. This project will perform multi-scale numerical studies, supported by lab/industry-scale experiments, to produce models and control strategies. Anticipated outcomes include better design and control of briquette's preparation and utilization in ironmaking for further cost-cutting; a new market for brown coal; and a more competitive Australian economy.Read moreRead less