Precision Bending of 6xxx Aluminium Extrusions. The use of aluminium in transportation applications is predicted to double over the next 10 years. The use of extruded aluminium in structural components such as space frames is a growing area, and bending is an integral and critical process in the production of such components. The aim of this project is to develop key knowledge and technology necessary for precision bending of extruded aluminium profiles. The main outcomes will be: (i) Understand ....Precision Bending of 6xxx Aluminium Extrusions. The use of aluminium in transportation applications is predicted to double over the next 10 years. The use of extruded aluminium in structural components such as space frames is a growing area, and bending is an integral and critical process in the production of such components. The aim of this project is to develop key knowledge and technology necessary for precision bending of extruded aluminium profiles. The main outcomes will be: (i) Understanding of the relationship between extrusion conditions, microstructure and bendability of structural profiles. This will enable the optimisation of the extrusion process to ensure consistent bending behaviour. (ii) Development of the rubber-pad technology for precision bending.Read moreRead less
Anisotropy of strengthening by solid solution and precipitation in concentrated Mg-Al and Mg-Zn alloys. The addition of solute increases the strength of Mg in some crystallographic directions but weakens the material in others. The weakening is called solid solution softening, and it can have profound effects on the mechanical behaviour of the material. Solid solution softening has been observed in the prismatic planes of single crystals of dilute Mg-Al and Mg-Zn alloys. Easier prismatic slip lo ....Anisotropy of strengthening by solid solution and precipitation in concentrated Mg-Al and Mg-Zn alloys. The addition of solute increases the strength of Mg in some crystallographic directions but weakens the material in others. The weakening is called solid solution softening, and it can have profound effects on the mechanical behaviour of the material. Solid solution softening has been observed in the prismatic planes of single crystals of dilute Mg-Al and Mg-Zn alloys. Easier prismatic slip lowers the strain hardening rate and increases the ductility of polycrystalline alloys in comparison with pure Mg. Despite their obvious significance, these effects have not been studied in single crystals of concentrated alloys. This is the main object of this project.Read moreRead less
Zirconium alloying and grain refinement of magnesium alloys with ZirCAST. Zirconium alloying and grain refinement is a key issue restricting the commercial production of value-added zirconium-containing magnesium alloys for use in the automotive industry. This 3-year linkage program builds on the applicants' invention of a proprietary grain refiner ZirCAST, and is undertaken to investigate the major fundamental aspects of zirconium alloying and grain refinement with ZirCAST. In addition to an ex ....Zirconium alloying and grain refinement of magnesium alloys with ZirCAST. Zirconium alloying and grain refinement is a key issue restricting the commercial production of value-added zirconium-containing magnesium alloys for use in the automotive industry. This 3-year linkage program builds on the applicants' invention of a proprietary grain refiner ZirCAST, and is undertaken to investigate the major fundamental aspects of zirconium alloying and grain refinement with ZirCAST. In addition to an excellent postgraduate training environment, it aims to provide and develop, in partnership with industry, optimum zirconium alloying and grain refinement technology with ZirCAST and enhance Australia's leading global position in this strategically and commercially important area.Read moreRead less
Nanostrutured Magnesium-base Composites for High-density Hydrogen Storage. This project aims to develop nanocrstalline magnesium-based composites for effective hydrogen storage, overcoming two main technical barriers of current metal hydride systems: high charging/discharging temperature and slow kinetics. Nanoscale catalysts based on mesoporous carbons and metal nanoparticles will be introduced into the magnesium to increase storage capacity and increase the rate at low temperatures. Fundament ....Nanostrutured Magnesium-base Composites for High-density Hydrogen Storage. This project aims to develop nanocrstalline magnesium-based composites for effective hydrogen storage, overcoming two main technical barriers of current metal hydride systems: high charging/discharging temperature and slow kinetics. Nanoscale catalysts based on mesoporous carbons and metal nanoparticles will be introduced into the magnesium to increase storage capacity and increase the rate at low temperatures. Fundamental understanding on the effects of catalysts, and adsorption and desorption mechanisms will be obtained to optimise the composite materials. This project will lead to effective and practical technology for hydrogen storage that will meet the target of commercial fuel cell vehicles.Read moreRead less
The Development of High Strength Aluminium and Magnesium Alloys Using "Edge-to-edge" Matching Model. The theoretical, crystallographic "edge-to-edge" matching model for diffusion-controlled phase transformations will be applied to the practical development of improved industrial aluminium and magnesium alloys with assistance of computer simulations. The model will be used to enhance the precipitation hardening response and to identify more effective grain refiners in these light alloys. The aim ....The Development of High Strength Aluminium and Magnesium Alloys Using "Edge-to-edge" Matching Model. The theoretical, crystallographic "edge-to-edge" matching model for diffusion-controlled phase transformations will be applied to the practical development of improved industrial aluminium and magnesium alloys with assistance of computer simulations. The model will be used to enhance the precipitation hardening response and to identify more effective grain refiners in these light alloys. The aims will be the development of one high strength aluminium alloy with good ductility and one high strength magnesium alloy with good creep resistance at elevated temperatures. A computer program that will help to identify the most effective grain refiners for specific light alloys will also be produced.Read moreRead less
A New Photocatalytic System for Solar-to-Chemical Energy Conversion. The expected outcomes of this program are a new class of photocatalyst systems for converting waste products into valuable chemicals using solar energy. Using advanced materials and photocatalysis, the project aims to develop a new class of bi-functional photoelectrochemical (PEC) systems for application in waste brine treatment and valuable chemical generation. The key concept lies in the innovative design of layered semicondu ....A New Photocatalytic System for Solar-to-Chemical Energy Conversion. The expected outcomes of this program are a new class of photocatalyst systems for converting waste products into valuable chemicals using solar energy. Using advanced materials and photocatalysis, the project aims to develop a new class of bi-functional photoelectrochemical (PEC) systems for application in waste brine treatment and valuable chemical generation. The key concept lies in the innovative design of layered semiconductors as efficient and stable photocatalysts and their integration into PEC reaction systems for simultaneous solar hydrogen and valuable chemicals (eg bromine) generation from brine. The project aims to advance fundamental understanding of the photocatalytic water-splitting concept to other waste product splitting.Read moreRead less
Metal injection moulding of aluminium. The aim of this project is to develop a metal injection moulding (MIM) system for aluminium by employing point defect engineering to enhance the solid state sintering of aluminium. This study will also incorporate an econometric analysis of the potential for specific aluminium MIM parts. Using this novel, multidisciplinary approach, the market definition and the technology development will occur concurrently. The outcome will be an aluminium MIM system and ....Metal injection moulding of aluminium. The aim of this project is to develop a metal injection moulding (MIM) system for aluminium by employing point defect engineering to enhance the solid state sintering of aluminium. This study will also incorporate an econometric analysis of the potential for specific aluminium MIM parts. Using this novel, multidisciplinary approach, the market definition and the technology development will occur concurrently. The outcome will be an aluminium MIM system and a new business opportunity for a Queensland manufacturing company in a market that is growing at 10-25% per year and is expected to exceed $US1 billion in 2003.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE0882221
Funder
Australian Research Council
Funding Amount
$580,000.00
Summary
A National Facility for Light Metal Powder Processing. Light metals research is a designated national priority and under the national Light Metals Action Agenda, Australia recognizes a strategic interest in the growth of global markets for light metals and light metal technology in key sectors such as vehicles for road, rail and marine transport; and in the production, processing and applications of the light metals. The proposed Facility will provide the critical level of investment and the str ....A National Facility for Light Metal Powder Processing. Light metals research is a designated national priority and under the national Light Metals Action Agenda, Australia recognizes a strategic interest in the growth of global markets for light metals and light metal technology in key sectors such as vehicles for road, rail and marine transport; and in the production, processing and applications of the light metals. The proposed Facility will provide the critical level of investment and the strategic national focus necessary to achieve competitive advantage in powder metallurgy processing. It will underpin substantial developments in the light metals industry nationally and globally. It will also support high profile Australian research groups.Read moreRead less
Influence of hydrogen on metallic components for clean energy. Hydrogen (H) energy technology for a future H economy, and much of the world's current electricity generation by H-cooled turbogenerators, rely on the availability of affordable materials that are resistant to hydrogen embrittlement (HE), sudden mechanical failure owing to absorption of H atoms. This project will lead to better understanding of the HE resistance of commercial medium-strength steels for use in H pipelines and pressure ....Influence of hydrogen on metallic components for clean energy. Hydrogen (H) energy technology for a future H economy, and much of the world's current electricity generation by H-cooled turbogenerators, rely on the availability of affordable materials that are resistant to hydrogen embrittlement (HE), sudden mechanical failure owing to absorption of H atoms. This project will lead to better understanding of the HE resistance of commercial medium-strength steels for use in H pipelines and pressure vessels, and of the specific steels used in turbogenerator components. More efficient, cheaper and safer clean energy will be the result.Read moreRead less
A study of the effects of severe plastic deformation by ECAP on the crystallographic anisotropy and the resulting microstructure-property relationships. The project will assist in improving the technology of manufacture of aluminium can body-stock, a large industry world-wide and help to keep Australian manufacture competitive with the overseas product. Because the Industry Partner has manufacturing activities in regional centres, it will also assist in strengthening regional industry.