Development and Use of Ionic Liquids in Metal Recovery from Ores, Concentrates and Mattes. Ionic liquids, which are liquid over a wide temperature range and can dissolve a wide range of solutes to high concentrations, promise new and yet unexplored approaches in processing ores. We aim to prepare ionic liquids and apply these to increase the intensity of copper and gold sulfide processing, and to explore more efficient separation of platinum group metals from mattes. New oxidative leaching techn ....Development and Use of Ionic Liquids in Metal Recovery from Ores, Concentrates and Mattes. Ionic liquids, which are liquid over a wide temperature range and can dissolve a wide range of solutes to high concentrations, promise new and yet unexplored approaches in processing ores. We aim to prepare ionic liquids and apply these to increase the intensity of copper and gold sulfide processing, and to explore more efficient separation of platinum group metals from mattes. New oxidative leaching techniques will be developed to diminish ore passivation and enhance recovery; high current electrowinning of copper in ionic liquids will be probed. Evolving technology should yield economic and environmental benefits for a nationally important industry.Read moreRead less
Dynamic Controllability Analysis for Plantwide Process Design and Control. World-wide chemical plants represent many billions of dollars of investment. Improvements to the process designs in terms of controllability would have the potential to provide large economic benefits, as it implies improved productivity, reduced operating costs and product variability. This proposed research will be a step towards integration of process design and control, which has been widely recognized as the key to t ....Dynamic Controllability Analysis for Plantwide Process Design and Control. World-wide chemical plants represent many billions of dollars of investment. Improvements to the process designs in terms of controllability would have the potential to provide large economic benefits, as it implies improved productivity, reduced operating costs and product variability. This proposed research will be a step towards integration of process design and control, which has been widely recognized as the key to this improvement. The outcomes from this project may be readily implemented in process design practice, and therefore have a direct impact to the Australian and world-wide process industries, helping to build a more efficient and environmental conscious Australian process industries.Read moreRead less
Mechanism and Control of In-situ Minerals Extraction. By introducing the theory of coupled hydraulic-mechanical-thermal-chemical processes and the well technology in petroleum engineering into in-situ minerals extraction, mineral values will be extracted directly from ore deposits without the need for mining. This work will have the potential to convert the known sub-economic mineral resources (about 37 million tonnes in Australia alone) into reserves. The five-year project will lead to a comput ....Mechanism and Control of In-situ Minerals Extraction. By introducing the theory of coupled hydraulic-mechanical-thermal-chemical processes and the well technology in petroleum engineering into in-situ minerals extraction, mineral values will be extracted directly from ore deposits without the need for mining. This work will have the potential to convert the known sub-economic mineral resources (about 37 million tonnes in Australia alone) into reserves. The five-year project will lead to a computer simulation assisted in-situ minerals extraction methodology for application in mining industry.Read moreRead less
Plantwide Control of Modern Chemical Processes from a Network Perspective. Complex plants increasingly appear in modern Australian process industries, particularly in mineral processing, petrochemical and renewable energies sectors. These plants represent vast capital costs and manufacture products at a very large scale. Improvement in control and operation of these processes can potentially provide significant economic benefits. The expected outcome of this research is an effective approach to ....Plantwide Control of Modern Chemical Processes from a Network Perspective. Complex plants increasingly appear in modern Australian process industries, particularly in mineral processing, petrochemical and renewable energies sectors. These plants represent vast capital costs and manufacture products at a very large scale. Improvement in control and operation of these processes can potentially provide significant economic benefits. The expected outcome of this research is an effective approach to improve operational safety, efficiency, product quality and manufacturing flexibility, helping to build a more efficient and environmental conscious Australian chemical industry. This project will also enhance Australia's scientific reputation in the frontier research area of advanced process control and management.Read moreRead less
Development of ultrafine Grained Steels. This project will develop new methods to produce steels with much finer microstructures, and investigate how these microstructures form. This will markedly increase the strength and toughness of these steels, which is particularly required for the pipeline, off shore platform and large construction industries. The method to be used involves controlling the hot deformation of the steel and control of the phase transformation during or after deformation. ....Development of ultrafine Grained Steels. This project will develop new methods to produce steels with much finer microstructures, and investigate how these microstructures form. This will markedly increase the strength and toughness of these steels, which is particularly required for the pipeline, off shore platform and large construction industries. The method to be used involves controlling the hot deformation of the steel and control of the phase transformation during or after deformation. Current work has shown that it is possible to reduce the grain size from 5 to 1microns using quite simple methods.Read moreRead less
WAVELET-BASED MODELLING AND MODEL PREDICTIVE CONTROL OF COMPLEX MULTIDIMENSIONAL CRYSTALLISATION PROCESSES. The results of this project will directly contribute to a better understanding of crystallisation which is an important unit operation to achieve high purity separations. Many Australian industries for example, mineral processing, sugar processing, pharmaceuticals, etc will benefit from the results in order to enhance optimal operation and control to ensure globally competitive production ....WAVELET-BASED MODELLING AND MODEL PREDICTIVE CONTROL OF COMPLEX MULTIDIMENSIONAL CRYSTALLISATION PROCESSES. The results of this project will directly contribute to a better understanding of crystallisation which is an important unit operation to achieve high purity separations. Many Australian industries for example, mineral processing, sugar processing, pharmaceuticals, etc will benefit from the results in order to enhance optimal operation and control to ensure globally competitive production which is on time, minimize wastes and raw materials and inventories. The leading edge results will increase the contributions of these industries to the Australian economy and our global competitiveness necessary to maintain our culture and the beauty of our environment. Read moreRead less
Wet granule mechanics and their influence on agglomeration behaviour and granulation processes. Granulation is a widely-used particle size enlargement process performed by spraying a liquid binder onto an agitated powder mass. It is currently impossible to quantitatively predict granule growth behaviour in terms of the fundamental properties of the particles and binder. This project will measure and model the deformation of granules and the strength of bonds formed between them and use this info ....Wet granule mechanics and their influence on agglomeration behaviour and granulation processes. Granulation is a widely-used particle size enlargement process performed by spraying a liquid binder onto an agitated powder mass. It is currently impossible to quantitatively predict granule growth behaviour in terms of the fundamental properties of the particles and binder. This project will measure and model the deformation of granules and the strength of bonds formed between them and use this information to predict their growth behaviour. Special attention will be given to the effects of strain-rate and particle morphology in granulation mechanics. Improvements in granulation technology will be of great benefit to food, pharmaceutical, agricultural, explosives and mining industries and opens the way to 'designer granulation' for special purposes.Read moreRead less
Continuum Damage Mechanics in Geotechnical Engineering. Mining and oil exploration are amongst the major industries in Australia and must address geotechnical problems in which growth in damage plays a central role. For example, failure of an offshore platform can occur under cyclic environmental loading, due to accumulated damage to the seabed soils. Design tools are therefore needed that incorporate continuum damage mechanics in modelling the response of geomaterials. The project will place Au ....Continuum Damage Mechanics in Geotechnical Engineering. Mining and oil exploration are amongst the major industries in Australia and must address geotechnical problems in which growth in damage plays a central role. For example, failure of an offshore platform can occur under cyclic environmental loading, due to accumulated damage to the seabed soils. Design tools are therefore needed that incorporate continuum damage mechanics in modelling the response of geomaterials. The project will place Australia at the forefront in this field through the development of rigorous yet simple numerical models that achieve this, and thus underpin safe but economic geotechnical engineering solutions in the mineral resource industries.Read moreRead less
The micro-thermo-mechanics of sand crushing in geotechnical collapse problems. Oil and gas exploration is a major industry in Australia. Collapse problems in the soil to which structures such as oil rigs are anchored are a major challenge, involving issues of safety, longevity and maintenance. Research on this topic has been devoted to non-crushable sands, but Australia's offshore seabed is rich in breakable calcareous sediments. We will create a novel theory and visualisation techniques that wi ....The micro-thermo-mechanics of sand crushing in geotechnical collapse problems. Oil and gas exploration is a major industry in Australia. Collapse problems in the soil to which structures such as oil rigs are anchored are a major challenge, involving issues of safety, longevity and maintenance. Research on this topic has been devoted to non-crushable sands, but Australia's offshore seabed is rich in breakable calcareous sediments. We will create a novel theory and visualisation techniques that will allow us to gain a deep understanding of sand crushing and will be a major step towards minimising the occurrence of catastrophic failures in the offshore oil and gas industry. Read moreRead less
Smart Materials Between Two and Three Dimensions. Shape-memory alloys involving martensitic transformations, are important as smart materials. Both the transformation nucleation and the sample morphology are unsolved issues relevant for these applications. Of particular note are the softening of certain lattice-vibrational frequencies, the development of a tweed-like microstructure on cooling the material and the role of defects, particularly the sample surface, in the transformation process. ....Smart Materials Between Two and Three Dimensions. Shape-memory alloys involving martensitic transformations, are important as smart materials. Both the transformation nucleation and the sample morphology are unsolved issues relevant for these applications. Of particular note are the softening of certain lattice-vibrational frequencies, the development of a tweed-like microstructure on cooling the material and the role of defects, particularly the sample surface, in the transformation process. This project addresses these issues using model materials in thin-film and bulk-crystal forms. Capacitance dilatometry, optical, electron and scanning-probe microscopies, and x-ray techniques, will unlock an understanding of the physical and metallurgical conditions controlling these transformations.Read moreRead less