Optimal Ethylene Oxide Manufacturing via Advanced Process Modelling and Control. This project aims at improving plant efficiency and safety to a world's best level for the Ethylene Oxide (EO) plant of Huntsman Corporation Australia (HCA). EO is a key chemical intermediate for making polyesters (clothing, PET bottles, insulation) and surfactants. To remain globally competitive, it is essential to improve the efficiency of the plant, which has a small capacity and supports important Australian mar ....Optimal Ethylene Oxide Manufacturing via Advanced Process Modelling and Control. This project aims at improving plant efficiency and safety to a world's best level for the Ethylene Oxide (EO) plant of Huntsman Corporation Australia (HCA). EO is a key chemical intermediate for making polyesters (clothing, PET bottles, insulation) and surfactants. To remain globally competitive, it is essential to improve the efficiency of the plant, which has a small capacity and supports important Australian markets. The goals will be achieved by developing advanced operational and control strategies (through computer modeling, process optimisation and intelligent systems approach), which will assist in better understanding the process and in providing optimal HCA plant operation.Read moreRead less
Improving the Processing of Timber from Plantation Forests: The Challenge of Managing Variability. Drying is a key step in processing timber. The increasing availability of plantation hardwood timber, with greater variability in its properties than previous resources, presents an opportunity to take advantage of the development of better mathematical techniques for process optimization and better drying and mechanical models for timber to address this challenge. This project will produce optimi ....Improving the Processing of Timber from Plantation Forests: The Challenge of Managing Variability. Drying is a key step in processing timber. The increasing availability of plantation hardwood timber, with greater variability in its properties than previous resources, presents an opportunity to take advantage of the development of better mathematical techniques for process optimization and better drying and mechanical models for timber to address this challenge. This project will produce optimized drying schedules, which are combinations of temperatures and humidities used during drying, to effectively dry plantation timber with variable properties, producing timber for high-value and appearance-grade end uses, such as flooring and furniture.Read moreRead less
Exploiting Resonance in Improving Dried Timber Quality by Optimizing Cyclic Drying Processes in Solar Kilns. Maximizing the value of final dried timber is essential for maximizing the economic benefits for Australia. If 10% of one million cubic metres of sawn hardwood timber produced annually in Australia increases its value raised by $500/m3, then the potential direct gain to Australian companies is over A$50 million per year. Multiplier effects include future applications to the drying of fo ....Exploiting Resonance in Improving Dried Timber Quality by Optimizing Cyclic Drying Processes in Solar Kilns. Maximizing the value of final dried timber is essential for maximizing the economic benefits for Australia. If 10% of one million cubic metres of sawn hardwood timber produced annually in Australia increases its value raised by $500/m3, then the potential direct gain to Australian companies is over A$50 million per year. Multiplier effects include future applications to the drying of foods, where the potential benefit in using solar kilns is a reduction in CO2 emissions of at least a million tonnes of CO2 per year, and a potential cost reduction of A$38 million per year.Read moreRead less
Electrocoagulation as a low-cost option for the continuous treatment of highly polluted wastewater. Water is a critically important 'raw material' with less than 0.01% of Earth's total supply being readily available. 'Once through' utilisation of this resource is no longer an acceptable industrial practise. Recycling/reuse of industrial wastewater must become the norm with economic pollutant recovery being seen as integral to the solution. The food/beverage industries are major water users. Deta ....Electrocoagulation as a low-cost option for the continuous treatment of highly polluted wastewater. Water is a critically important 'raw material' with less than 0.01% of Earth's total supply being readily available. 'Once through' utilisation of this resource is no longer an acceptable industrial practise. Recycling/reuse of industrial wastewater must become the norm with economic pollutant recovery being seen as integral to the solution. The food/beverage industries are major water users. Detailed scoping work in 2005 has identified electrocoagulation as a technically simple and economically viable option for this industry sector. Our industry partner is part of a global multi-national corporation within which successful wastewater treatment technology will be rapidly exploited and exported. Read moreRead less
PRODUCTION OF OPTIMAL MICROSTRUCTURED POLYMER OPTICAL FIBRE. Microstructured optical fibres have been described as the 'next generation' of optical fibres, because of their ability to produce tailorisable optical effects. Our success in producing these fibres in polymer was a world-first. This project will yield a fundamental understanding of the fabrication process, so that for any fibre design the optimal drawing conditions can be determined and maintained for extended draws. This will allow i ....PRODUCTION OF OPTIMAL MICROSTRUCTURED POLYMER OPTICAL FIBRE. Microstructured optical fibres have been described as the 'next generation' of optical fibres, because of their ability to produce tailorisable optical effects. Our success in producing these fibres in polymer was a world-first. This project will yield a fundamental understanding of the fabrication process, so that for any fibre design the optimal drawing conditions can be determined and maintained for extended draws. This will allow improved draw reproducibility and fibre uniformity so that commercial quality fibres can be produced at economic rates. We will establish quantitative relationships between drawing parameters and optical properties, thus developing optimal designs and production processes.Read moreRead less
Reforming of Liquid Hydrocarbon Fuels for Application in Solid Oxide Fuel Cells Technology. The project will aim at developing a fuel processing system for solid oxide fuel cells which will have the advantages of being fuel flexible through the conversion of liquid fuels (gasoline, LPG, diesel) for application in small to medium stationary power generation systems. This investigation will also generate fundamental information and understanding concerning the catalytic reforming of liquid hydroca ....Reforming of Liquid Hydrocarbon Fuels for Application in Solid Oxide Fuel Cells Technology. The project will aim at developing a fuel processing system for solid oxide fuel cells which will have the advantages of being fuel flexible through the conversion of liquid fuels (gasoline, LPG, diesel) for application in small to medium stationary power generation systems. This investigation will also generate fundamental information and understanding concerning the catalytic reforming of liquid hydrocarbon fuels to produce adequate feeds for SOFCs. These distributed energy devices are of high efficiency and with a novel technology the industrial partner will aim to offer products with high value propositions in the critical areas of price, reliability and service.Read moreRead less
New dispersants for improved agrochemical and allied formulations. This project will deliver substantial benefits for national regional communities and the environment through improved agrochemical dispersion, and reduced pesticide and water use. This project will deliver improved products for agrochemicals and animal food, bringing significant agricultural advantages to Australia. This will help Huntsman with cutting-edge technologies in manufacturing agrochemical and related products for the n ....New dispersants for improved agrochemical and allied formulations. This project will deliver substantial benefits for national regional communities and the environment through improved agrochemical dispersion, and reduced pesticide and water use. This project will deliver improved products for agrochemicals and animal food, bringing significant agricultural advantages to Australia. This will help Huntsman with cutting-edge technologies in manufacturing agrochemical and related products for the national and global markets. We will provide advanced training for postgraduate and research personnel that will be sought-after by the agrochemical and allied industries.Read moreRead less
Numerical and experimental studies of the gas-particle flow and dust collection in electrostatic precipitation systems. This project will generate an integrated computer model to describe the gas-solid flow and dust collection in an ElectroStatic Precipitator (ESP). The model can be used to aid the design and control of ESP systems which are widely used for dust collection, leading to more competitive energy and related industries.
Commercial scale production of biocrude by hydrothermal liquefaction. The project aims to develop new understanding and tools to support commercial-scale production of biocrude from microalgae or biosolids and enable a breakthrough in cost-effective production of sustainable fuels. A novel hydrothermal liquefaction reactor has been developed that has strong potential to overcome the limitations of Muradel's existing demonstration reactor which, while world-leading, is uneconomical at commercial ....Commercial scale production of biocrude by hydrothermal liquefaction. The project aims to develop new understanding and tools to support commercial-scale production of biocrude from microalgae or biosolids and enable a breakthrough in cost-effective production of sustainable fuels. A novel hydrothermal liquefaction reactor has been developed that has strong potential to overcome the limitations of Muradel's existing demonstration reactor which, while world-leading, is uneconomical at commercial scale. The project aims to develop design tools to optimise the new reactor, comprising a chemical model of the complex, multi-component hydrothermal liquefaction reactions, a computational model of the mixing and heat transfer within it and a network model of the energy and exergy flows.Read moreRead less
Optimisation and Control of Bagasse Handling System in a Sugar Mill. Bagasse, the fibre residue from sugar cane, is used as fuel in suspension fired boilers for energy production for the sugar milling process. The use of bagasse as a fuel is currently gaining more prominence as the sugar industry looks to co-generation joint ventures with traditional electricity supply and generation authorities. This project is aimed at applying optimisation and control techniques to bagasse handling system in ....Optimisation and Control of Bagasse Handling System in a Sugar Mill. Bagasse, the fibre residue from sugar cane, is used as fuel in suspension fired boilers for energy production for the sugar milling process. The use of bagasse as a fuel is currently gaining more prominence as the sugar industry looks to co-generation joint ventures with traditional electricity supply and generation authorities. This project is aimed at applying optimisation and control techniques to bagasse handling system in a CSR sugar mill so that the fibre residue from sugar cane can be used to gain maximum efficiency in generating energy supplies in the sugar mill. If the project succeeds, other sugar mills from CSR would implement the advanced control system.Read moreRead less