Dynamic Controllability Analysis for Plantwide Process Design and Control. World-wide chemical plants represent many billions of dollars of investment. Improvements to the process designs in terms of controllability would have the potential to provide large economic benefits, as it implies improved productivity, reduced operating costs and product variability. This proposed research will be a step towards integration of process design and control, which has been widely recognized as the key to t ....Dynamic Controllability Analysis for Plantwide Process Design and Control. World-wide chemical plants represent many billions of dollars of investment. Improvements to the process designs in terms of controllability would have the potential to provide large economic benefits, as it implies improved productivity, reduced operating costs and product variability. This proposed research will be a step towards integration of process design and control, which has been widely recognized as the key to this improvement. The outcomes from this project may be readily implemented in process design practice, and therefore have a direct impact to the Australian and world-wide process industries, helping to build a more efficient and environmental conscious Australian process industries.Read moreRead less
Plantwide Control of Modern Chemical Processes from a Network Perspective. Complex plants increasingly appear in modern Australian process industries, particularly in mineral processing, petrochemical and renewable energies sectors. These plants represent vast capital costs and manufacture products at a very large scale. Improvement in control and operation of these processes can potentially provide significant economic benefits. The expected outcome of this research is an effective approach to ....Plantwide Control of Modern Chemical Processes from a Network Perspective. Complex plants increasingly appear in modern Australian process industries, particularly in mineral processing, petrochemical and renewable energies sectors. These plants represent vast capital costs and manufacture products at a very large scale. Improvement in control and operation of these processes can potentially provide significant economic benefits. The expected outcome of this research is an effective approach to improve operational safety, efficiency, product quality and manufacturing flexibility, helping to build a more efficient and environmental conscious Australian chemical industry. This project will also enhance Australia's scientific reputation in the frontier research area of advanced process control and management.Read moreRead less
An Intelligent/Smart Framework for Total Process Monitoring And Supervision. Operator failures have an adverse effect on product quality, process safety, occupational health and environmental impact. The management of abnormal operating conditions is a major responsibility and depends critically on information management. A recent report indicates that the total cost attributable to preventable losses in petrochemical companies in U.S. amounts to twenty billion dollars per year. The objective o ....An Intelligent/Smart Framework for Total Process Monitoring And Supervision. Operator failures have an adverse effect on product quality, process safety, occupational health and environmental impact. The management of abnormal operating conditions is a major responsibility and depends critically on information management. A recent report indicates that the total cost attributable to preventable losses in petrochemical companies in U.S. amounts to twenty billion dollars per year. The objective of this project is to develop the theoretical framework and implementation of an Advanced Integrated Support System (ISS) for process monitoring, data analysis and interpretation, event detection and diagnosis, and operations support in chemical and petrochemical processes manufacturing.Read moreRead less
WAVELET-BASED MODELLING AND MODEL PREDICTIVE CONTROL OF COMPLEX MULTIDIMENSIONAL CRYSTALLISATION PROCESSES. The results of this project will directly contribute to a better understanding of crystallisation which is an important unit operation to achieve high purity separations. Many Australian industries for example, mineral processing, sugar processing, pharmaceuticals, etc will benefit from the results in order to enhance optimal operation and control to ensure globally competitive production ....WAVELET-BASED MODELLING AND MODEL PREDICTIVE CONTROL OF COMPLEX MULTIDIMENSIONAL CRYSTALLISATION PROCESSES. The results of this project will directly contribute to a better understanding of crystallisation which is an important unit operation to achieve high purity separations. Many Australian industries for example, mineral processing, sugar processing, pharmaceuticals, etc will benefit from the results in order to enhance optimal operation and control to ensure globally competitive production which is on time, minimize wastes and raw materials and inventories. The leading edge results will increase the contributions of these industries to the Australian economy and our global competitiveness necessary to maintain our culture and the beauty of our environment. Read moreRead less
Wet granule mechanics and their influence on agglomeration behaviour and granulation processes. Granulation is a widely-used particle size enlargement process performed by spraying a liquid binder onto an agitated powder mass. It is currently impossible to quantitatively predict granule growth behaviour in terms of the fundamental properties of the particles and binder. This project will measure and model the deformation of granules and the strength of bonds formed between them and use this info ....Wet granule mechanics and their influence on agglomeration behaviour and granulation processes. Granulation is a widely-used particle size enlargement process performed by spraying a liquid binder onto an agitated powder mass. It is currently impossible to quantitatively predict granule growth behaviour in terms of the fundamental properties of the particles and binder. This project will measure and model the deformation of granules and the strength of bonds formed between them and use this information to predict their growth behaviour. Special attention will be given to the effects of strain-rate and particle morphology in granulation mechanics. Improvements in granulation technology will be of great benefit to food, pharmaceutical, agricultural, explosives and mining industries and opens the way to 'designer granulation' for special purposes.Read moreRead less
Defining Fundamental Principles for the Design and Operation of Membrane Systems from Time-Varying Performance Analysis. To date, much of the process improvement for industrial application of membrane technology has revolved around polymer science based development of membrane materials and process and module changes resulting from the application of basic (often simplistic) engineering principles. While some future improvements may still come from these areas, the most dramatic advances are li ....Defining Fundamental Principles for the Design and Operation of Membrane Systems from Time-Varying Performance Analysis. To date, much of the process improvement for industrial application of membrane technology has revolved around polymer science based development of membrane materials and process and module changes resulting from the application of basic (often simplistic) engineering principles. While some future improvements may still come from these areas, the most dramatic advances are likely to be derived from the application of advanced engineering principles to this complex system. This project will integrate advanced CFD modelling and control principles for the design and operation of membrane systems in order to develop fundamental understanding that should lead to significant process improvements.Read moreRead less
Fine Structured Optical Fibre Fabrication - Soot, Rheology and Nanostructure in Modified Chemical Vapour Deposition. For 30 years photonics and telecommunications have relied heavily on optical fibres made by Modified Chemical Vapour Deposition (MCVD), a complex, highly dynamic process with many interacting variables, which is still more art than science. The results are good enough for most purposes but the next generation of photonics demands fibres with intricate, precisely defined internal s ....Fine Structured Optical Fibre Fabrication - Soot, Rheology and Nanostructure in Modified Chemical Vapour Deposition. For 30 years photonics and telecommunications have relied heavily on optical fibres made by Modified Chemical Vapour Deposition (MCVD), a complex, highly dynamic process with many interacting variables, which is still more art than science. The results are good enough for most purposes but the next generation of photonics demands fibres with intricate, precisely defined internal structures. A multi-disciplinary team will elucidate and quantify the exact nature of the fundamental science underlying MCVD - of silicate soot formation, deposition and heat treatment - and translate this into reproducibly fabricated fine structured fibres with high optical and mechanical performance.Read moreRead less
Discrete particle simulation of powder dispersion in pharmaceutical aerosol inhalers. A successful completion of the project will i) greatly enhance the Australian R&D profile and capabilities of both computational modelling and pharmaceutical aerosol research in the world; ii) provide an improved delivery of therapeutic dose to patients via inhalers with better performance to enhance the therapeutic benefits; iii) enable wide availability of inexpensive and effective pharmaceutical inhalation p ....Discrete particle simulation of powder dispersion in pharmaceutical aerosol inhalers. A successful completion of the project will i) greatly enhance the Australian R&D profile and capabilities of both computational modelling and pharmaceutical aerosol research in the world; ii) provide an improved delivery of therapeutic dose to patients via inhalers with better performance to enhance the therapeutic benefits; iii) enable wide availability of inexpensive and effective pharmaceutical inhalation products to the Australian community for the treatment of asthma and other diseases, iv) facilitate environmentally friendly technology since powder aerosol delivery does not require any harmful organic solvents to operate.Read moreRead less
A System Behavioral Approach to Big Data-driven Nonlinear Process Control. This project aims to develop a novel process control approach that utilises big process data to improve the cost-effectiveness of industrial processes. Existing monitoring systems in the industry have been collecting a tremendous amount of process operation data but little effort has been made to use the big process data to enhance process operations. Based on the system behavioural approach and dissipativity theory, inte ....A System Behavioral Approach to Big Data-driven Nonlinear Process Control. This project aims to develop a novel process control approach that utilises big process data to improve the cost-effectiveness of industrial processes. Existing monitoring systems in the industry have been collecting a tremendous amount of process operation data but little effort has been made to use the big process data to enhance process operations. Based on the system behavioural approach and dissipativity theory, integrated with machine learning techniques, this project expects to develop a novel framework for data-driven control using big process data. The outcomes are expected to benefit the Australian process industry, where many processes are controlled by inadequate logic controllers, by improving their operational efficiency.Read moreRead less
Understanding and Controlling Wall Deposition in Spray Dryers via Experimental and Computational Fluid Dynamics (CFD) Studies. A key problem in operating spray dryers for producing milk powders and other consumer products, such as detergents, is the occurrence of internal wall deposits of powder, leading to thermal degradation of the products and potential fire hazards. However, no fundamental theory has been applied in spray dryers to allow this process to be controlled. The proposed project wi ....Understanding and Controlling Wall Deposition in Spray Dryers via Experimental and Computational Fluid Dynamics (CFD) Studies. A key problem in operating spray dryers for producing milk powders and other consumer products, such as detergents, is the occurrence of internal wall deposits of powder, leading to thermal degradation of the products and potential fire hazards. However, no fundamental theory has been applied in spray dryers to allow this process to be controlled. The proposed project will use state-of-the-art experimental and computational techniques to gain a fundamental understanding of this phenomenon and will develop a validated wall deposition model to predict when and to what extent this process occurs, to give higher throughputs and/or more efficient systems.Read moreRead less