Integrity prediction of ground precision surfaces. This project aims to establish a new approach to enable a reliable and accurate prediction of precision surface grinding. Precision grinding is often the final step in the manufacturing chains for a broad range of metal, ceramic, optical glass and semiconductor components, which must have ultra-high surface integrity and accurate dimensions. To date, the surface integrity of a ground component cannot be predicted due to the involvement of many r ....Integrity prediction of ground precision surfaces. This project aims to establish a new approach to enable a reliable and accurate prediction of precision surface grinding. Precision grinding is often the final step in the manufacturing chains for a broad range of metal, ceramic, optical glass and semiconductor components, which must have ultra-high surface integrity and accurate dimensions. To date, the surface integrity of a ground component cannot be predicted due to the involvement of many random factors and variables in a precision surface grinding process, resulting in high failure rates and processes requiring repeated surface measurements. The novel approach for surface integrity prediction developed by this project will make a vital step forward in advancing the discipline of precision surfacing, establish a new knowledge base and bring about significant technological impacts to the manufacturing industry.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE110100016
Funder
Australian Research Council
Funding Amount
$490,000.00
Summary
Multi-scale fabrication facility for complex three-dimensional surface generation from nano to macro dimensions. This facility will support advances in the manufacturing of free-form surfaces with submicron features. Its unique characteristics, such as the universal profiling ability and nanometre accuracy across large dimensions, will enable many science and engineering innovations which are presently impossible to be realised in Australia.
An integral approach enabling the defect-free manufacture of microlens arrays. Free-form microlens arrays are of central importance to the advancement of science and frontier technologies such as electronics, optics, telecommunication, biotechnology, medical surgery, energy generation, agriculture, resource exploration, environment protection and security. Using an integral approach coupling processing-microstructure-property modelling, multi-scale mechanics and damage-free mould development. Th ....An integral approach enabling the defect-free manufacture of microlens arrays. Free-form microlens arrays are of central importance to the advancement of science and frontier technologies such as electronics, optics, telecommunication, biotechnology, medical surgery, energy generation, agriculture, resource exploration, environment protection and security. Using an integral approach coupling processing-microstructure-property modelling, multi-scale mechanics and damage-free mould development. This research project will establish novel theories and technologies for the defect-free manufacture of microlens arrays. The research outcomes will lay the foundation for defect-free fabrication of a wide class of high-integrity systems.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE130100036
Funder
Australian Research Council
Funding Amount
$310,000.00
Summary
Super high speed grinding facility for difficult-to-machine materials and structures. This unique system will enable the manufacture of difficult-to-machine materials and structures with high quality and high productivity. It will support ground-breaking research activities across the country and help promote the strategic collaborations within Australian manufacturing society.
Developing and modelling an additive process for three-dimensional micro-fabrication. This project aims to develop new scientific knowledge to govern the optimum design and use of a three-dimensional fabrication technology for the precision manufacturing of micro-structures. It will also gain a fundamental understanding of the fabrication process and develop new models for predicting and optimizing the process performance. The intended outcomes will increase Australia's international research st ....Developing and modelling an additive process for three-dimensional micro-fabrication. This project aims to develop new scientific knowledge to govern the optimum design and use of a three-dimensional fabrication technology for the precision manufacturing of micro-structures. It will also gain a fundamental understanding of the fabrication process and develop new models for predicting and optimizing the process performance. The intended outcomes will increase Australia's international research standing in precision and nano/micro manufacturing, while the new technology developed will fill a process gap in fabricating micro-structures and enable industry to quickly respond to market demand at commercially viable cost, particularly for small batch and customized products, and in dental, medical and electronics applications.Read moreRead less
Engineering and testing of three mode opto-acoustic parametric amplifiers. This project will engineer a new type of sensor called an opto-acoustic parametric amplifier. It is so sensitive to measure individual quantum units of vibration. The devices use laser light to measure the motion of tiny mirrors. Practical devices could be used to create quantum memory for quantum computers and sensors of exquisite sensitivity.
Discovery Early Career Researcher Award - Grant ID: DE180101407
Funder
Australian Research Council
Funding Amount
$359,446.00
Summary
Three-dimensional metal printing based on controlled removal of self-assembled monolayers. This project aims to develop a unique approach for three-dimensional metal micro-printing based on controlled removal of self-assembled monolayers. The application of electro-deposition for three-dimensional metal printing is currently hindered by the incapacity of site-selective control of the deposition area. The project expects to produce a new three dimensional metal microprinting technology, with bene ....Three-dimensional metal printing based on controlled removal of self-assembled monolayers. This project aims to develop a unique approach for three-dimensional metal micro-printing based on controlled removal of self-assembled monolayers. The application of electro-deposition for three-dimensional metal printing is currently hindered by the incapacity of site-selective control of the deposition area. The project expects to produce a new three dimensional metal microprinting technology, with benefits to manufacturing industries, particularly those requiring production of micro/nano metallic components.Read moreRead less
Robotic microsurgery: intra-operative measurement, modelling and micromanipulation control. This research will significantly improve microsurgery and minimally invasive surgery techniques, and further produce important benefits to medicine and healthcare. The project will also open new domains in the capabilities of modelling and control of complex systems with significant impact and benefits to numerous science and engineering practices.
A Novel Failure Approach for Multi-stage Aluminium Sheet Forming. This project aims to reduce waste in the production of aluminium cans. Over 200 billion aluminium beverage cans per year are produced worldwide (including 30 billion in Australia), but there is a problematic level of waste due to aluminium sheet forming failure. Current simulation of a multi-stage sheet forming process for rigid-packaging components results in a higher rejection rate due to the inaccuracy of conventional forming a ....A Novel Failure Approach for Multi-stage Aluminium Sheet Forming. This project aims to reduce waste in the production of aluminium cans. Over 200 billion aluminium beverage cans per year are produced worldwide (including 30 billion in Australia), but there is a problematic level of waste due to aluminium sheet forming failure. Current simulation of a multi-stage sheet forming process for rigid-packaging components results in a higher rejection rate due to the inaccuracy of conventional forming and fracture limit models. A novel development in this work is the design of a nonlinear strain path which is intended to maximise the forming limit of aluminium alloys and also estimate the safety margin up to the necking or fracture limit in the early die design stage.Read moreRead less
Laser-based sensing, measurement and control of multi-axis flexure-based mechanisms for nano manipulations. The project aims to investigate fundamental issues in measurement, design, optimisation, and control of multi-axis flexure-based nano manipulators. It aims to establish novel sensing methodologies for position and orientation measurements and feedback, and advanced control techniques for nano manipulation in view of actuators’ nonlinearities, interferences among motion axes, and external d ....Laser-based sensing, measurement and control of multi-axis flexure-based mechanisms for nano manipulations. The project aims to investigate fundamental issues in measurement, design, optimisation, and control of multi-axis flexure-based nano manipulators. It aims to establish novel sensing methodologies for position and orientation measurements and feedback, and advanced control techniques for nano manipulation in view of actuators’ nonlinearities, interferences among motion axes, and external disturbances. The research is significant as such nano manipulators and methodologies represent the building blocks for many future scientific and engineering nano manipulation systems. The project will establish new knowledge, methodologies, and instrumentations for measurement, characterisation and control of multi-axis flexure-based nano manipulators.Read moreRead less