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Aligning and Chaining Carbon Nanofillers in Fibre Composites: Synergistically Improving Damage Tolerance and Diagnosis. Recent studies reveal that alternating electric or magnetic fields can rotate conductive nanofillers in polymers. This project aims to advance a new concept of aligning nano-scale reinforcements (for example, graphene nano-sheets and carbon nanofibres) along the thickness direction of composite materials. The alignment of nano-sized reinforcement will address the perennial prob ....Aligning and Chaining Carbon Nanofillers in Fibre Composites: Synergistically Improving Damage Tolerance and Diagnosis. Recent studies reveal that alternating electric or magnetic fields can rotate conductive nanofillers in polymers. This project aims to advance a new concept of aligning nano-scale reinforcements (for example, graphene nano-sheets and carbon nanofibres) along the thickness direction of composite materials. The alignment of nano-sized reinforcement will address the perennial problem of through-thickness weaknesses of fibre-reinforced composites and, at the same time, improve the electrical conductivity of composites. The synergistic improvements in the mechanical and electrical properties will improve damage tolerance and diagnosis of composites, thus expanding their applications in transport and civil construction to help reduce carbon dioxide emission.Read moreRead less
Strong and Durable Flame-Retarding Composites by Multi-scale Encapsulation and Reinforcement. Fires cause approximately $100 million damage to Australian buildings each year. The effects of fire can be significantly reduced through microencapsulation of fire-retarding chemicals in composites used in the building industry. This project aims to encapsulate such chemicals in natural microtubules and develop cost-effective polymer/microtubule/graphene oxide composites that combine superior fire resi ....Strong and Durable Flame-Retarding Composites by Multi-scale Encapsulation and Reinforcement. Fires cause approximately $100 million damage to Australian buildings each year. The effects of fire can be significantly reduced through microencapsulation of fire-retarding chemicals in composites used in the building industry. This project aims to encapsulate such chemicals in natural microtubules and develop cost-effective polymer/microtubule/graphene oxide composites that combine superior fire resistance with high durability in a wide range of applications.Read moreRead less
A Novel Approach to Polymer/Nanosheet Composites and Their Fundamentals. Multifunctional Polymer/nanosheet composites have not yet been widely scaled up in polymer processing and composite industries mainly due to cost and inhaling hazard. This project proposes a novel methodology which embeds nanosheet preparation within polymer melt to both remove the inhaling hazard and lower the cost; the key is to develop two groups of nanosheet intercalation compounds which can expand at the polymer proces ....A Novel Approach to Polymer/Nanosheet Composites and Their Fundamentals. Multifunctional Polymer/nanosheet composites have not yet been widely scaled up in polymer processing and composite industries mainly due to cost and inhaling hazard. This project proposes a novel methodology which embeds nanosheet preparation within polymer melt to both remove the inhaling hazard and lower the cost; the key is to develop two groups of nanosheet intercalation compounds which can expand at the polymer processing temperature, to exfoliate and disperse nanosheets in polymers. It is expected to generate new knowledge of the structure-property relationships and fracture mechanisms of these composites, for industry to scale up this technology and to develop new product.Read moreRead less
Developing high performance nanocomposite coatings for domestic appliances. Insufficient robustness and durability of the polymeric coatings on precoated metal sheets has resulted in unacceptably high product defects and reject rates. This project aims to develop novel and high performance nanocomposite multilayer coatings through the systematic optimisation of epoxy and polyester/ graphene and nanoclay systems. These complex coatings are expected to have considerably improved toughness, hardnes ....Developing high performance nanocomposite coatings for domestic appliances. Insufficient robustness and durability of the polymeric coatings on precoated metal sheets has resulted in unacceptably high product defects and reject rates. This project aims to develop novel and high performance nanocomposite multilayer coatings through the systematic optimisation of epoxy and polyester/ graphene and nanoclay systems. These complex coatings are expected to have considerably improved toughness, hardness and interfacial adhesion, thus enhancing formability and wear resistance of precoated metal sheets. Successful outcomes from this study will not only solve a long-standing problem in the manufacturing of precoated metals, but generate breakthrough technologies for next-generation nanocomposite coatings. Read moreRead less
Scalable Graphene Enabled Smart Composites. The need for lightweight composite materials is increasing exponentially in the context of renewable energy, e-mobility and related emission reductions. This project aims to develop novel approaches to integrate graphene nanomaterials into structural composites, enabling damage sensing and structural health monitoring functionalities. The outcome of this project will be a new class of smart composites that will address the critical need for improving s ....Scalable Graphene Enabled Smart Composites. The need for lightweight composite materials is increasing exponentially in the context of renewable energy, e-mobility and related emission reductions. This project aims to develop novel approaches to integrate graphene nanomaterials into structural composites, enabling damage sensing and structural health monitoring functionalities. The outcome of this project will be a new class of smart composites that will address the critical need for improving structural integrity, safety and reliability, while significantly reducing lifecycle costs. This should provide significant benefits in creating confidence to increase investment in Australia for manufacturing graphene enabled smart materials and technologies with enormous export potential.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE180100002
Funder
Australian Research Council
Funding Amount
$808,191.00
Summary
A facility for laser-based automated manufacturing of carbon composites. This project aims to create an advanced manufacturing facility for carbon-composites research by integrating laser-based processing and robotic automation. It will enable fundamental research on rapid processing of high-performance thermoplastics and metal-composite hybrids, including functionalisation of the composite through nano-material coating technology, and new instrumentation for structural health monitoring. The fa ....A facility for laser-based automated manufacturing of carbon composites. This project aims to create an advanced manufacturing facility for carbon-composites research by integrating laser-based processing and robotic automation. It will enable fundamental research on rapid processing of high-performance thermoplastics and metal-composite hybrids, including functionalisation of the composite through nano-material coating technology, and new instrumentation for structural health monitoring. The facility will significantly enhance the research capability in the newly established ARC Training Centre for Automated Manufacture of Advanced Composites, which will engage with Australian industry to improve productivity and material performance for industry sectors such as aerospace, automotive, marine, and sport.Read moreRead less
Baseline-free Methods for Early Damage Diagnosis using Nonlinear Ultrasound. To address the significant limitation of existing non-destructive evaluation techniques in detecting and characterising early damage, this project aims to discover the physical nature of self-generated nonlinear waves by structural damage and to explore its potential for an entirely new class of non-destructive evaluation and structural health monitoring techniques. Major applications are expected to include a baseline- ....Baseline-free Methods for Early Damage Diagnosis using Nonlinear Ultrasound. To address the significant limitation of existing non-destructive evaluation techniques in detecting and characterising early damage, this project aims to discover the physical nature of self-generated nonlinear waves by structural damage and to explore its potential for an entirely new class of non-destructive evaluation and structural health monitoring techniques. Major applications are expected to include a baseline-free structural health monitoring technique capable of detecting and quantifying barely-visible impact damage in advanced composite materials, non-destructive evaluation of structures made by additive manufacturing, and detection of hard-to-inspect locations in unitised structures.Read moreRead less
High performance bioderived hybrid fillers for rubber composite. This project aims to address a significant problem in polymer composite synthesis by production and application of high performance bioderived hybrid silica fillers from renewable biomass feedstock. The project expects to generate new knowledge in the area of advanced manufacturing using interdisciplinary approaches in biorefining, filler and composite production and characterization. Expected outcomes of this project include a mo ....High performance bioderived hybrid fillers for rubber composite. This project aims to address a significant problem in polymer composite synthesis by production and application of high performance bioderived hybrid silica fillers from renewable biomass feedstock. The project expects to generate new knowledge in the area of advanced manufacturing using interdisciplinary approaches in biorefining, filler and composite production and characterization. Expected outcomes of this project include a more sustainable filler production process for producing novel bioderived silica fillers with properties superior to commercial silica fillers. The successful implementation of this project will lead to the development of a new advanced manufacturing industry, creating jobs in regional Australia. Read moreRead less