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An intelligent condition-monitoring system for mineral screening machines. This project aims to develop an intelligent condition-monitoring system for screening machines which are widely used for classifying mineral particles in the mining industry. This project will develop new vibration-based methodologies and techniques for fault diagnostics and remaining useful life prediction of bearings and gears in situations with multiple complex sources and interferences. The monitoring system, as the e ....An intelligent condition-monitoring system for mineral screening machines. This project aims to develop an intelligent condition-monitoring system for screening machines which are widely used for classifying mineral particles in the mining industry. This project will develop new vibration-based methodologies and techniques for fault diagnostics and remaining useful life prediction of bearings and gears in situations with multiple complex sources and interferences. The monitoring system, as the expected outcomes of this project, will modernise the current maintenance practices towards condition-based predictive maintenance, reducing unplanned downtime, increasing productivity and reducing maintenance costs for the Australian mining industry. It will also add more value to the Australian manufactured products. Read moreRead less
Innovative metamaterial magnetorheological technology for mining machines. Hard-rock mining machines have been identified as the next generation mining technology, which will finally replace the traditional drill and blast method to increase productivity and mitigate dangerous working conditions. This project aims to develop innovative metamaterial magnetorheological elastomer joints for a typical hard-rock mining machine to improve the mining efficiency by reducing the vibration. The findings a ....Innovative metamaterial magnetorheological technology for mining machines. Hard-rock mining machines have been identified as the next generation mining technology, which will finally replace the traditional drill and blast method to increase productivity and mitigate dangerous working conditions. This project aims to develop innovative metamaterial magnetorheological elastomer joints for a typical hard-rock mining machine to improve the mining efficiency by reducing the vibration. The findings and outcomes of this research will advance the knowledge and practice of hard-rock mining machines in Australia. The success of this project will significantly increase mining productivity and reduce human injuryRead moreRead less
Development of next generation smart sucker rod wear guides . In a natural gas wells, sucker rod guides protect the production tubing from wear by the rod string. Premature and erratic failures are costing the industry tens of millions every year. In collaboration with two local SMEs, this project aims to develop the next generation of smart and durable wear guides. The project seeks to understand the complex three body wear mechanisms that drive guide and tubing wear, then use this knowledge to ....Development of next generation smart sucker rod wear guides . In a natural gas wells, sucker rod guides protect the production tubing from wear by the rod string. Premature and erratic failures are costing the industry tens of millions every year. In collaboration with two local SMEs, this project aims to develop the next generation of smart and durable wear guides. The project seeks to understand the complex three body wear mechanisms that drive guide and tubing wear, then use this knowledge to develop new wear resistant compounds and develop a smart guide that provides feedback on its wear state. This will enable the industry partners to supply cutting edge technology to the global oil and gas industry that not only reduces well operation cost but also enhances well resilience.Read moreRead less
Immersive Technologies for Rapid Metallic Tank Inspection and Repairs. Metal tank silos house some of the most dangerous chemicals, which erode the internal structure of the tank over time. It is critical to check the integrity of the tank to prevent disasters from occurring. NDE solutions uses a rapid motion scanner (RMS) to scan the interior surface of the container while it is still full of its storage material. It is the aim of this project to use Augmented Reality, to overlay the scan provi ....Immersive Technologies for Rapid Metallic Tank Inspection and Repairs. Metal tank silos house some of the most dangerous chemicals, which erode the internal structure of the tank over time. It is critical to check the integrity of the tank to prevent disasters from occurring. NDE solutions uses a rapid motion scanner (RMS) to scan the interior surface of the container while it is still full of its storage material. It is the aim of this project to use Augmented Reality, to overlay the scan provided by the RMS, onto the worker's view of the tank, control the robot via. hand gestures, and facilitate remote training/guidance. The result will allow for inspection workers to quickly and accurately the location of critical failures, without performing the hazardous procedures of internal tank inspection. Read moreRead less
Deep Learning Augmented Intelligent Grinding Mill Simulation and Design. Comminution is a key operation in mineral processing that utilises grinding mills to reduce the size of ore for further mineral enrichment processing. The aim of this project is to provide a step change improvement in the operational efficiency and service life of grinding mills through the development of advanced numerical models to simulate the grinding mill process. The outcome will be a hierarchical deep learning progra ....Deep Learning Augmented Intelligent Grinding Mill Simulation and Design. Comminution is a key operation in mineral processing that utilises grinding mills to reduce the size of ore for further mineral enrichment processing. The aim of this project is to provide a step change improvement in the operational efficiency and service life of grinding mills through the development of advanced numerical models to simulate the grinding mill process. The outcome will be a hierarchical deep learning program to select optimal model parameters from which computational algorithms will optimise grinding mill geometries. This research project will deliver substantial improvements to equipment used to process our most valuable exports and result in immediate industry impact.Read moreRead less
Visual methods for advanced automation of underwater manipulation. This project will increase the autonomy of underwater robotic systems engaged in intervention and inspection tasks. Such activities are essential for the operation of subsea robotic systems used in offshore industries, scientific exploration and defence. Our approach will improve perception and situational awareness through the principled fusion of multiple navigation and camera sensors. We will use this improved scene understand ....Visual methods for advanced automation of underwater manipulation. This project will increase the autonomy of underwater robotic systems engaged in intervention and inspection tasks. Such activities are essential for the operation of subsea robotic systems used in offshore industries, scientific exploration and defence. Our approach will improve perception and situational awareness through the principled fusion of multiple navigation and camera sensors. We will use this improved scene understanding to effectively plan the motion of vehicles and manipulators through larger and more complex workspaces, enabling semi-supervised and autonomous task execution. Our project will demonstrate these capabilities in real-world deployments relevant to industry and marine science.Read moreRead less
Ultrashort pulse laser for ultra-hard machine tools processing. This project aims to develop an advanced high-precision ultrashort pulse laser technique for shaping and sharpening cutting tools. It expects to generate new knowledge and new technology in machine tool fabrication using an innovative approach for processing ultra-hard materials. The expected outcome is progressive machining capabilities with higher throughput, significantly reduced production time and costs, and increased tool accu ....Ultrashort pulse laser for ultra-hard machine tools processing. This project aims to develop an advanced high-precision ultrashort pulse laser technique for shaping and sharpening cutting tools. It expects to generate new knowledge and new technology in machine tool fabrication using an innovative approach for processing ultra-hard materials. The expected outcome is progressive machining capabilities with higher throughput, significantly reduced production time and costs, and increased tool accuracy and life. This should provide significant economic and safety benefits for the advanced manufacturing industry, enabling production of high-performance products across cutting-edge industries including defence, aerospace, medical tools, automotive, and clean-energy technologies.Read moreRead less
Advanced hard metals: microstructure-property-processing relationships. Our aim is to understand the origins of the properties of tungsten-carbide cobalt based hard metals and how these may be tuned via alloying and processing. This is significant because hard metals are used in industrial-scale turning, milling and drilling processes to cut other materials into finished parts with precise tolerance and surface finish. The expected outcomes are increased competitiveness of Australia's aerospace, ....Advanced hard metals: microstructure-property-processing relationships. Our aim is to understand the origins of the properties of tungsten-carbide cobalt based hard metals and how these may be tuned via alloying and processing. This is significant because hard metals are used in industrial-scale turning, milling and drilling processes to cut other materials into finished parts with precise tolerance and surface finish. The expected outcomes are increased competitiveness of Australia's aerospace, agriculture, biomedical, construction, defence, mechatronics, mining, and oil and gas industries, which depend on this materials technology. The benefits will be the creation of leading expertise in advanced manufacturing, support of end-user industries and the establishment of a regional R&D focal point in hard metals.Read moreRead less
High yield adaptive laser nanomanufacturing system for photonic devices. This project aims at developing an entirely new nanofabrication platform combining adaptive beamshaping with highly accurate large area nanopositioner to simultaneously address the throughput and accuracy challenges in nanomanufacturing. The proposed prototype system and fabricated photonic chips have performance far surpassing the state-of-the-art. Through trial in the industrial best laser nanofabrication system, commerci ....High yield adaptive laser nanomanufacturing system for photonic devices. This project aims at developing an entirely new nanofabrication platform combining adaptive beamshaping with highly accurate large area nanopositioner to simultaneously address the throughput and accuracy challenges in nanomanufacturing. The proposed prototype system and fabricated photonic chips have performance far surpassing the state-of-the-art. Through trial in the industrial best laser nanofabrication system, commercial benefits can be fast tracked for Australian industry in the rapidly expanding nanomanufacturing field. The outcomes lead to a platform technology enabling broad impact and benefits to other high-tech applications requiring high precision and throughput, enhancing Australia’s leading position in advanced manufacturing.Read moreRead less
Understanding production and application of alpha emitting radionuclides. This project aims to develop new materials to improve the efficiency of production of radionuclides, as well as tools to improve our understanding of isotope decay products to to improve efficiency of delivery. High performance polymers will be evaluated to establish optimal design properties for enhanced radionuclide collection from novel generators of isotopic lead (Pb-212), and new methods will be developed to improve u ....Understanding production and application of alpha emitting radionuclides. This project aims to develop new materials to improve the efficiency of production of radionuclides, as well as tools to improve our understanding of isotope decay products to to improve efficiency of delivery. High performance polymers will be evaluated to establish optimal design properties for enhanced radionuclide collection from novel generators of isotopic lead (Pb-212), and new methods will be developed to improve understanding of isotope product stability. Anticipated outcomes will provide greater production and utility of radioisotopes in radiopharmaceuticals, while building strong ties with partner AdvanCell Isotopes. This could improve manufacture of radionuclides, expanding capability and applications in radiopharmaceuticals.Read moreRead less