Development of a High Capacity Steep Angle Belt Conveying System. Deep open-pit mining operations rely extensively on fleets of large haul trucks to convey both ore and waste rock. The aim of this project is to develop a high capacity conveying system with the ability to continuously convey ore and rock up steep inclines directly from the pit. The benefits of the research outcomes to the efficient handling of our most valuable export commodities are immense. This innovative new technology will s ....Development of a High Capacity Steep Angle Belt Conveying System. Deep open-pit mining operations rely extensively on fleets of large haul trucks to convey both ore and waste rock. The aim of this project is to develop a high capacity conveying system with the ability to continuously convey ore and rock up steep inclines directly from the pit. The benefits of the research outcomes to the efficient handling of our most valuable export commodities are immense. This innovative new technology will significantly reduce the dependency on haul trucks, reducing energy consumption, minimising environmental impact of the mining process, and improve the health and safety of personnel and the surrounding community.Read moreRead less
Development of a New Generation Low Rolling Resistance Conveyor Belt. Belt conveying systems are employed extensively to transport bulk materials within Australia's mining and mineral processing industries. The energy consumption of belt conveyors are significant and dominated by the indentation rolling resistance of the idler rolls into the bottom cover of the belt. This project will develop technology to design more energy efficient conveyors by employing new laminated low energy loss belt cov ....Development of a New Generation Low Rolling Resistance Conveyor Belt. Belt conveying systems are employed extensively to transport bulk materials within Australia's mining and mineral processing industries. The energy consumption of belt conveyors are significant and dominated by the indentation rolling resistance of the idler rolls into the bottom cover of the belt. This project will develop technology to design more energy efficient conveyors by employing new laminated low energy loss belt covers. With Australian mineral exports exceeding $100 billion, coupled with the considerable transportation distances often necessary in Australian mining operations, the outcomes of this research will result in significant energy savings and economic benefits to these vital industries.Read moreRead less
Advancements in Belt Conveying. Belt conveyors are of considerable importance in bulk material handling operations worldwide. This research will be undertaken in collaboration with three industry partners and will develop fundamental models to predict and improve the performance and reliability in the areas of belt cleaning, belt weighing and belt indentation resistance. A collective approach to the research will significantly enhance the project outcomes due to the strong interrelation of funda ....Advancements in Belt Conveying. Belt conveyors are of considerable importance in bulk material handling operations worldwide. This research will be undertaken in collaboration with three industry partners and will develop fundamental models to predict and improve the performance and reliability in the areas of belt cleaning, belt weighing and belt indentation resistance. A collective approach to the research will significantly enhance the project outcomes due to the strong interrelation of fundamental parameters. The research outcomes will significantly enhance the fundamental knowledge of belt conveying, and strengthen Australia's international standing in the field of bulk materials handling research and industrial application.Read moreRead less
Optimising non-explosive rock breaking technology. Non-explosive rock breaking technology has the potential to significantly improve safety and production in mining and construction industries. This project will quantify a non-explosive hydraulic rock breaking technology through innovative theoretical and numerical investigations. The influences of all the key factors on the efficiency of this technology will the examined. It is envisaged that the outcomes from this proposal will optimise the no ....Optimising non-explosive rock breaking technology. Non-explosive rock breaking technology has the potential to significantly improve safety and production in mining and construction industries. This project will quantify a non-explosive hydraulic rock breaking technology through innovative theoretical and numerical investigations. The influences of all the key factors on the efficiency of this technology will the examined. It is envisaged that the outcomes from this proposal will optimise the non-explosive rock breaking technology, greatly improve its application and guide our industry partner to develop reliable equipment.Read moreRead less
Quantification and Modelling of Particle Flow Mechanisms in Conveyor Transfers. A critical area of solids handling and processing is the transfer of bulk material between conveyor belts. Design of conveyor transfers rely heavily on trial and error and/or experience and cannot cope with the complexities of varying particle properties and process requirements. Poor transfer designs can result in reduced QC and service life, significant maintenance/environmental costs and safety concerns. The main ....Quantification and Modelling of Particle Flow Mechanisms in Conveyor Transfers. A critical area of solids handling and processing is the transfer of bulk material between conveyor belts. Design of conveyor transfers rely heavily on trial and error and/or experience and cannot cope with the complexities of varying particle properties and process requirements. Poor transfer designs can result in reduced QC and service life, significant maintenance/environmental costs and safety concerns. The main aims of this project are experimental and theoretical investigations into the flow of particulates through conveyor transfers. This will result in: development of a novel conveyor transfer facility; quantification of transfer parameters and data; development of models to simulate and assist in the design of complete transfers.Read moreRead less
Mechanisms for Pyrite Oxidation Control in Acid Mine Drainage. The annual costs of acid rock drainage (ARD) management at operating sites in Australia are $120M p.a.; over 15 years, a total cost of $1.8 billion for the whole industry. There are limitations to the ability of existing systems to cope with high capacity ARD, to the long-term effectiveness of these systems and high potential costs/liability of remediation. The value of the project outcomes to industry and government will be in reduc ....Mechanisms for Pyrite Oxidation Control in Acid Mine Drainage. The annual costs of acid rock drainage (ARD) management at operating sites in Australia are $120M p.a.; over 15 years, a total cost of $1.8 billion for the whole industry. There are limitations to the ability of existing systems to cope with high capacity ARD, to the long-term effectiveness of these systems and high potential costs/liability of remediation. The value of the project outcomes to industry and government will be in reduction of ARD release, well-understood long-term outcomes, reduced cost of treatments and improved control. The scale of these savings is in the tens of $M p.a. but also in potential improvements in environment (acid and toxic metals in streams), health and social quality of life in mining areas and towns.Read moreRead less
Fundamental investigation of particle-fluid flow in the IsaMill grinding process. The Australian mining and minerals processing industries generated exports of about $56 billion in 2004/5, representing approximately 44 per cent of Australia's total exports. Grinding is a basic operation that liberates valuable minerals from the host rock. However, conventional grinding technologies are very inefficient. The newly developed IsaMill technique greatly improves the power efficiency of the grinding p ....Fundamental investigation of particle-fluid flow in the IsaMill grinding process. The Australian mining and minerals processing industries generated exports of about $56 billion in 2004/5, representing approximately 44 per cent of Australia's total exports. Grinding is a basic operation that liberates valuable minerals from the host rock. However, conventional grinding technologies are very inefficient. The newly developed IsaMill technique greatly improves the power efficiency of the grinding process. This project aims to understand the flow of particles and fluids within IsaMill through combined experimental and numerical studies, leading to improved grinding performance and lower energy consumption. Such work will provide a significant economic benefit not only to Xstrata but also to the Australian mineral processing industry.Read moreRead less
Evaluation of reaction mechanisms and products in acid rock drainage treatments. There are more than 54 sites in Australia managing major ARD wastes (either >10% of the waste or >10M tonnes) with another 62 sites with less ARD. At operating sites, the annual costs are $60M p.a.; over 15 years, a total cost of $900M for the whole industry. The value of the project outcomes to industry (and government) in reduction of acid and toxic metal release and reduced cost of treatments is potentially in th ....Evaluation of reaction mechanisms and products in acid rock drainage treatments. There are more than 54 sites in Australia managing major ARD wastes (either >10% of the waste or >10M tonnes) with another 62 sites with less ARD. At operating sites, the annual costs are $60M p.a.; over 15 years, a total cost of $900M for the whole industry. The value of the project outcomes to industry (and government) in reduction of acid and toxic metal release and reduced cost of treatments is potentially in the tens of $M p.a.. Improvements in environmental and social quality of life in mining areas and towns will also result from improved treatment.Read moreRead less
BEACH FORMATION OF NON-SEGREGATING TAILINGS. Thickened tailings from mining operations discharged onto flat ground build into a low conical hill, forming a straight beach slope. This method of stacked tailings disposal is currently employed at nine Australian mine-sites. It is cost effective and environmentally friendly. Discharged thickened pastes can develop steeper slopes, thus requiring less area for the tailings stack. However, a tailing discharge system design must be based on an accurate ....BEACH FORMATION OF NON-SEGREGATING TAILINGS. Thickened tailings from mining operations discharged onto flat ground build into a low conical hill, forming a straight beach slope. This method of stacked tailings disposal is currently employed at nine Australian mine-sites. It is cost effective and environmentally friendly. Discharged thickened pastes can develop steeper slopes, thus requiring less area for the tailings stack. However, a tailing discharge system design must be based on an accurate prediction of the beach slope. The aim is to produce a method of predicting the beach slope angle from laboratory experiments involving particle mechanics, rheology, and process parameters like flowrate and concentration.Read moreRead less
Thickener operation optimisation and design for the minerals industry. Thickening is the main process used in the minerals industry for recovery and recycling of water and the environmental management of waste products. This project will provide simple but fundamental experimental and modelling tools to enhance thickener design and operations. The result will be improved water recovery, reduced waste volumes, environmentally sustainable options for waste tailings disposal and significant cost r ....Thickener operation optimisation and design for the minerals industry. Thickening is the main process used in the minerals industry for recovery and recycling of water and the environmental management of waste products. This project will provide simple but fundamental experimental and modelling tools to enhance thickener design and operations. The result will be improved water recovery, reduced waste volumes, environmentally sustainable options for waste tailings disposal and significant cost reductions through improved device design at a large number of sites both in Australia and overseas. An additional benefit will be an integrated design and operational approach to thickener utilisation in the minerals industry.Read moreRead less