Characterisation and Mitigation of Caustic Cracking: A Safety and Maintenance Concern in Alumina and Pulp-and-Paper Processing. Extraction of alumina from mineral bauxite (Bayer process) and pulp-and-paper processing (Kraft process) are major industries in Australia. Cracking of reaction vessels, digesters, cleaning tanks and pipework are major concern for plant integrity, occupational health, safety and environment. Caustic cracking is often the first suspect when a failure occurs. The propose ....Characterisation and Mitigation of Caustic Cracking: A Safety and Maintenance Concern in Alumina and Pulp-and-Paper Processing. Extraction of alumina from mineral bauxite (Bayer process) and pulp-and-paper processing (Kraft process) are major industries in Australia. Cracking of reaction vessels, digesters, cleaning tanks and pipework are major concern for plant integrity, occupational health, safety and environment. Caustic cracking is often the first suspect when a failure occurs. The proposed program will investigate the role of critical impurities and additives, temperature and stress fluctuations in caustic cracking of mild steel and their weldments (known to be most susceptible). This project will also develop an intellectual and infrastructural base that will also be a vital resource for several Australian industries where such cracking is a major concern.Read moreRead less
The effect of contaminant carbon films on the leaching of gold. A major problem in cyanidation is preg-robbing, which results in severe gold losses to tailings. Too much emphasis has been placed on the blinding and characterisation of free carbon or graphite particles, instead of considering carbon or graphite as a layer on top of other ore particles. It is the aim of this project to investigate the effect of contaminant carbon layers on the leaching of gold from sulphide ores. The understanding ....The effect of contaminant carbon films on the leaching of gold. A major problem in cyanidation is preg-robbing, which results in severe gold losses to tailings. Too much emphasis has been placed on the blinding and characterisation of free carbon or graphite particles, instead of considering carbon or graphite as a layer on top of other ore particles. It is the aim of this project to investigate the effect of contaminant carbon layers on the leaching of gold from sulphide ores. The understanding of the exact role of carbon layers on mineral surfaces in both preg-robbing and leaching is essential to devise process strategies that could lead to improved extraction.Read moreRead less
Mechanisms for Pyrite Oxidation Control in Acid Mine Drainage. The annual costs of acid rock drainage (ARD) management at operating sites in Australia are $120M p.a.; over 15 years, a total cost of $1.8 billion for the whole industry. There are limitations to the ability of existing systems to cope with high capacity ARD, to the long-term effectiveness of these systems and high potential costs/liability of remediation. The value of the project outcomes to industry and government will be in reduc ....Mechanisms for Pyrite Oxidation Control in Acid Mine Drainage. The annual costs of acid rock drainage (ARD) management at operating sites in Australia are $120M p.a.; over 15 years, a total cost of $1.8 billion for the whole industry. There are limitations to the ability of existing systems to cope with high capacity ARD, to the long-term effectiveness of these systems and high potential costs/liability of remediation. The value of the project outcomes to industry and government will be in reduction of ARD release, well-understood long-term outcomes, reduced cost of treatments and improved control. The scale of these savings is in the tens of $M p.a. but also in potential improvements in environment (acid and toxic metals in streams), health and social quality of life in mining areas and towns.Read moreRead less
Critical metals from complex copper ores. The aims of this project address the critical mineral resource potential of complex copper ores. The research will generate new knowledge on the concentration, distribution, physical form and chemical speciation of critical minerals, including tellurium, cobalt and rare earth elements, in ores and processing streams using innovative approaches and utilising state-of-the-art analytical techniques. Expected outcomes include integrated models for critical e ....Critical metals from complex copper ores. The aims of this project address the critical mineral resource potential of complex copper ores. The research will generate new knowledge on the concentration, distribution, physical form and chemical speciation of critical minerals, including tellurium, cobalt and rare earth elements, in ores and processing streams using innovative approaches and utilising state-of-the-art analytical techniques. Expected outcomes include integrated models for critical element endowments in Australia's largest copper resource, Olympic Dam (S.A.). Future recovery of these elements would add significant value to existing operations, providing long-term economic and commercial benefits and would also contribute to Australia's transition to a low-carbon future.Read moreRead less
Fundamental investigation of the briquetting behaviour of iron ore fines. Handling, including transport and processing, may account for up to 60 per cent of the total delivered price of iron ore. This project will develop an integrated computer model for an improved briquetting process of ore fines with reduced operation cost and less environmental impact, leading to a more competitive and sustainable mineral industry in Australia.
Matching flotation concentrate composition to downstream processing in copper production at the Olympic Dam operations of BHP Billiton. This research is important for the Australian and South Australian economies. There are both large capital and operating costs benefits if a successful and robust mineral separation can be achieved. Being able to separate different copper sulphide minerals in copper concentrates will have global significance. In the particular case of Olympic Dam mine, the imp ....Matching flotation concentrate composition to downstream processing in copper production at the Olympic Dam operations of BHP Billiton. This research is important for the Australian and South Australian economies. There are both large capital and operating costs benefits if a successful and robust mineral separation can be achieved. Being able to separate different copper sulphide minerals in copper concentrates will have global significance. In the particular case of Olympic Dam mine, the impact of being able to separate the copper sulphide minerals at the mineral processing stage is a significant reduction in operating costs, which is a result of reduced ore handling, mining and smelting costs.Read moreRead less
Modified activated carbons for recovery of gold from thiosulphate solutions. Thiosulphate is currently being considered by various international mining companies as an environmentally friendly alternative to cyanide for gold extraction. Although little is available in the open literature, most confidential research on recovery from thiosulphate leach slurries has focused on ion-exchange technology. Activated carbon as a more practical sorbent has been ignored completely owing to the general perc ....Modified activated carbons for recovery of gold from thiosulphate solutions. Thiosulphate is currently being considered by various international mining companies as an environmentally friendly alternative to cyanide for gold extraction. Although little is available in the open literature, most confidential research on recovery from thiosulphate leach slurries has focused on ion-exchange technology. Activated carbon as a more practical sorbent has been ignored completely owing to the general perception that it has a very low affinity for gold thiosulphate. On the basis of promising preliminary work, the aim of this project is to develop physically and chemically modified activated carbons with a high affinity for the sterically large gold thiosulphate complex. This project will aim to prove the hypothesis that the graphitic edges of an active carbon should be maximised and the organic active sites minimised for optimal adsorption.Read moreRead less
BEACH FORMATION OF NON-SEGREGATING TAILINGS. Thickened tailings from mining operations discharged onto flat ground build into a low conical hill, forming a straight beach slope. This method of stacked tailings disposal is currently employed at nine Australian mine-sites. It is cost effective and environmentally friendly. Discharged thickened pastes can develop steeper slopes, thus requiring less area for the tailings stack. However, a tailing discharge system design must be based on an accurate ....BEACH FORMATION OF NON-SEGREGATING TAILINGS. Thickened tailings from mining operations discharged onto flat ground build into a low conical hill, forming a straight beach slope. This method of stacked tailings disposal is currently employed at nine Australian mine-sites. It is cost effective and environmentally friendly. Discharged thickened pastes can develop steeper slopes, thus requiring less area for the tailings stack. However, a tailing discharge system design must be based on an accurate prediction of the beach slope. The aim is to produce a method of predicting the beach slope angle from laboratory experiments involving particle mechanics, rheology, and process parameters like flowrate and concentration.Read moreRead less
Thickener operation optimisation and design for the minerals industry. Thickening is the main process used in the minerals industry for recovery and recycling of water and the environmental management of waste products. This project will provide simple but fundamental experimental and modelling tools to enhance thickener design and operations. The result will be improved water recovery, reduced waste volumes, environmentally sustainable options for waste tailings disposal and significant cost r ....Thickener operation optimisation and design for the minerals industry. Thickening is the main process used in the minerals industry for recovery and recycling of water and the environmental management of waste products. This project will provide simple but fundamental experimental and modelling tools to enhance thickener design and operations. The result will be improved water recovery, reduced waste volumes, environmentally sustainable options for waste tailings disposal and significant cost reductions through improved device design at a large number of sites both in Australia and overseas. An additional benefit will be an integrated design and operational approach to thickener utilisation in the minerals industry.Read moreRead less
Particle scale modelling and analysis of the multiphase flows in coal preparation. Australia is the world's biggest coal exporter, and black coal is Australia's largest export, with an annual value >$20 billion. Optimum design and control of the processes in coal preparation play a critical economic role in coal production. This project aims at providing substantial improvements through the application of a novel combined continuum and discrete modelling method. Specifically, the improvements ta ....Particle scale modelling and analysis of the multiphase flows in coal preparation. Australia is the world's biggest coal exporter, and black coal is Australia's largest export, with an annual value >$20 billion. Optimum design and control of the processes in coal preparation play a critical economic role in coal production. This project aims at providing substantial improvements through the application of a novel combined continuum and discrete modelling method. Specifically, the improvements targeted relate to better process and product control, a decrease in unit energy consumption and improvements in productivity, which, together with the research training offered, will further enhance Australia's leading position in global coal industry.Read moreRead less