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A New Approach to Advanced Steels via Cluster and Precipitate Strengthening. Formation of interphase nanoparticles and clusters is a new approach to increase strength in advanced high strength steels. Exceptionally high strength levels can be achieved in alloys that only have solute clusters by controlling the temperature-time history. However, the exact mechanism for the formation of clusters and precipitates and the cluster strengthening mechanism are not understood, nor do we know how to cont ....A New Approach to Advanced Steels via Cluster and Precipitate Strengthening. Formation of interphase nanoparticles and clusters is a new approach to increase strength in advanced high strength steels. Exceptionally high strength levels can be achieved in alloys that only have solute clusters by controlling the temperature-time history. However, the exact mechanism for the formation of clusters and precipitates and the cluster strengthening mechanism are not understood, nor do we know how to control cluster formation. This project aims to develop a fundamental understanding of the formation of clusters and nanoprecipitates and determine their contribution to strengthening and other mechanical properties using advanced characterisation techniques such as atom probe tomography and electron microscopy.Read moreRead less
Advanced high strength steels produced by energy efficient direct strip casting. Over one billion tonnes of steel is produced every year and one method of reducing the environmental footprint of this production is through strip casting. This process reduces the energy required to process liquid steel into thin sheet product by an astounding 90 per cent. This proposal aims to expand the application of this technology to new steel grades.
Role of oxide grain boundaries in controlling high temperature corrosion of steels by carbon dioxide-rich gases. Advanced coal combustion technologies make carbon dioxide capture possible, but require improved materials to handle hot carbon dioxide-rich gases. These gases are surprisingly corrosive and the corrosion process is not fully understood. This project aims to achieve this understanding and to provide the basis for future alloy design.
Cluster hardening of metastable steel alloys produced by thin strip casting. The goal of this project is to generate sufficient knowledge to apply strip casting to a wider range of steel grades and reduce the global energy cost of steel sheet production. Over 1 billion tonnes of steel is produced every year. Direct strip casting is an emerging green technology that reduces the energy required to process liquid steel into thin sheet product by up to 90 per cent. This study plans to use advanced a ....Cluster hardening of metastable steel alloys produced by thin strip casting. The goal of this project is to generate sufficient knowledge to apply strip casting to a wider range of steel grades and reduce the global energy cost of steel sheet production. Over 1 billion tonnes of steel is produced every year. Direct strip casting is an emerging green technology that reduces the energy required to process liquid steel into thin sheet product by up to 90 per cent. This study plans to use advanced atomic-scale characterisation techniques such as atom probe tomography and high-resolution electron microscopy to understand the non-equilibrium microstructures that develop as a result of the extremely rapid cooling rates experienced during strip casting.Read moreRead less
Industrial Transformation Research Hubs - Grant ID: IH130100017
Funder
Australian Research Council
Funding Amount
$5,000,000.00
Summary
ARC Research Hub for Australian Steel Manufacturing. ARC Research Hub for Australian Steel Manufacturing. The aim of this Research Hub is to develop breakthrough process and product innovations to enable the Australian steel industry to improve its global competitiveness. Based on an integrated, value chain-wide approach to innovation in the steel sector the Research Hub includes projects on innovation strategy and management, customer-focused product development, innovation in coating and surfa ....ARC Research Hub for Australian Steel Manufacturing. ARC Research Hub for Australian Steel Manufacturing. The aim of this Research Hub is to develop breakthrough process and product innovations to enable the Australian steel industry to improve its global competitiveness. Based on an integrated, value chain-wide approach to innovation in the steel sector the Research Hub includes projects on innovation strategy and management, customer-focused product development, innovation in coating and surface engineering technology, and economic and environmental sustainability of iron and steelmaking.Read moreRead less
Microstructure control of hot-dip coated Al-Zn based alloy layers on steel . The process of hot-dip metal coating of steel has evolved to provide reliable products that find widespread application in many industries, including building and construction. This project aims to address and understand an intermittent processing problem using innovative approaches involving characterisation by synchrotron techniques and state-of-the art microscopy. Expected outcomes include increased manufacturing e ....Microstructure control of hot-dip coated Al-Zn based alloy layers on steel . The process of hot-dip metal coating of steel has evolved to provide reliable products that find widespread application in many industries, including building and construction. This project aims to address and understand an intermittent processing problem using innovative approaches involving characterisation by synchrotron techniques and state-of-the art microscopy. Expected outcomes include increased manufacturing efficiencies by identifying the cause of an intermittent processing defect and implementing methods of controlling this defect. This will help BlueScope and Australia maintain a world-leading reputation for high-quality coating products for domestic and export markets.Read moreRead less
Industrial Transformation Research Hubs - Grant ID: IH200100005
Funder
Australian Research Council
Funding Amount
$5,000,000.00
Summary
ARC Research Hub for Australian Steel Innovation. The Hub’s overarching goal is to support the transition of Australia’s steel manufacturing industry to a more sustainable, competitive and resilient position based on the creation of new, higher value-added products and more advanced manufacturing processes. It anticipates delivering original, innovative research designed to enable a necessary technological shift in the supply chain through integrating advanced enabling technologies in large and ....ARC Research Hub for Australian Steel Innovation. The Hub’s overarching goal is to support the transition of Australia’s steel manufacturing industry to a more sustainable, competitive and resilient position based on the creation of new, higher value-added products and more advanced manufacturing processes. It anticipates delivering original, innovative research designed to enable a necessary technological shift in the supply chain through integrating advanced enabling technologies in large and small businesses, developing step-change performance in anti-corrosion treatments and coating lines, generating more functional and durable products, and increasing resource intensities. It expects to train a more skillful and diverse workforce that will be critical in achieving this transformation.Read moreRead less
Wear-resistant alloys for the mining industry. This project will create new metal matrix composite alloys that are extremely resistant to wear. They will be used in products that are designed and manufactured to meet the highest specifications for robust and reliable use in Australia's mines, which are among the world's most demanding environments.
A comprehensive theoretical and simulation model for control of nucleation, prediction of as-cast grain size, and design of grain refining technology. The research will generate know-how and methods for predicting the as-cast microstructure of all metallic alloys. The outcomes enable the design of commercially viable grain refining technologies, and the development of novel microstructures that will improve the properties and quality of new products and contribute to waste and energy reduction.
Enhancing the position of Australian iron ore exports through understanding and altering the coalescence phenomenon during sintering. The revenue from Australia's iron ore exports is currently worth over US$50 billion. Current and future changes in iron ore properties means that sinter plants have to use more low bulk density ores. This results in deterioration in sinter properties. This project is aimed at developing technologies to maintain sinter strength and size.