Designing metallic glass structures for damage tolerance via 3D printing. This project aims to make breakthrough developments in understanding the processing-structure-property relationships that govern the fracture toughness of bulk metallic glasses produced by laser powder bed fusion additive manufacturing. The project intends to generate new knowledge on how to control fracture toughness of bulk metallic glasses via novel processing approaches that create designed glassy microstructures. Expe ....Designing metallic glass structures for damage tolerance via 3D printing. This project aims to make breakthrough developments in understanding the processing-structure-property relationships that govern the fracture toughness of bulk metallic glasses produced by laser powder bed fusion additive manufacturing. The project intends to generate new knowledge on how to control fracture toughness of bulk metallic glasses via novel processing approaches that create designed glassy microstructures. Expected outcomes will be an enhanced capacity to develop and commercialise bulk metallic glasses with mechanical properties superior to conventional metal alloys. Anticipated benefits will be improved products for the aerospace, defence, transportation, biomedical device, consumer product, and 3D printing industries.Read moreRead less
Liquid metal solvents for high entropy and atomically configured systems. Significant challenges remain in developing high entropy alloys, which are future disruptors in metallurgy, ranging from configurational entropy to atomic ordering. To address such challenges, we will explore liquid metal solvents for synthesising high entropy and atomically configured systems from the combination of reactive and high melting point elements stabilised in metallic solvents. Molecular imprinting, mechanical ....Liquid metal solvents for high entropy and atomically configured systems. Significant challenges remain in developing high entropy alloys, which are future disruptors in metallurgy, ranging from configurational entropy to atomic ordering. To address such challenges, we will explore liquid metal solvents for synthesising high entropy and atomically configured systems from the combination of reactive and high melting point elements stabilised in metallic solvents. Molecular imprinting, mechanical and electrochemical triggers will control interfacial atomic organisation and precipitation. The growth mechanisms, both at the interface and in the bulk, will be explored by high energy probing techniques and computational simulations. We will offer new metallurgical paradigms for future catalysis and sensing concepts.Read moreRead less
Accessing Liquid Noble Metals for Low Temperature Chemical Reactions. We will explore noble metals in liquid form at low temperatures. We will show that while noble metals melting points are above 1000°C, a gallium matrix will allow their existence in liquid form at low temperatures (<75°C). A variety of noble metal gallium alloy combinations will be investigated for their catalytic activities which are expected to show very high kinetics. We will study both bulk and low dimensional analogues to ....Accessing Liquid Noble Metals for Low Temperature Chemical Reactions. We will explore noble metals in liquid form at low temperatures. We will show that while noble metals melting points are above 1000°C, a gallium matrix will allow their existence in liquid form at low temperatures (<75°C). A variety of noble metal gallium alloy combinations will be investigated for their catalytic activities which are expected to show very high kinetics. We will study both bulk and low dimensional analogues to understand the atomic dispersion of noble metals on interface and in the core of the alloys, for discoveries regarding the liquid state catalytic properties of the mixes. Subsequently, model chemical reactions will reveal the enhancement of the kinetics and what the project can offer to industrial innovations. Read moreRead less
In-situ grain boundary engineering via metal additive manufacturing. We aim to develop a capability for targeted specialty alloy microstructure design via metal 3D printing. Our approach to generate customised grain boundary networks in stainless steels and superalloys will unlock superior mechanical, corrosion and technological properties, without subsequent thermomechanical treatments. Scientific outcomes are new physical metallurgy knowledge on the targeted selection of desirable interfaces v ....In-situ grain boundary engineering via metal additive manufacturing. We aim to develop a capability for targeted specialty alloy microstructure design via metal 3D printing. Our approach to generate customised grain boundary networks in stainless steels and superalloys will unlock superior mechanical, corrosion and technological properties, without subsequent thermomechanical treatments. Scientific outcomes are new physical metallurgy knowledge on the targeted selection of desirable interfaces via recrystallisation and coupled segregation-precipitation phenomena. Technological outcomes are processing maps for printing parts with customised microstructures. This will diminish anisotropy, residual stress and defects, benefitting defence, aerospace and energy applications, all vital to the Australian economy.Read moreRead less
Advanced shield materials for compact fusion energy. We aim to predict how materials used for shielding sensitive components in nuclear fusion reactors will degrade over time. We will use this knowledge to design advanced alloys for radiation shield, which are critical for the development of more compact fusion reactors design, with lower construction cost, and shorter assembly time. These advanced shield materials may also be used in other applications in radiation fields (e.g. space, nuclear m ....Advanced shield materials for compact fusion energy. We aim to predict how materials used for shielding sensitive components in nuclear fusion reactors will degrade over time. We will use this knowledge to design advanced alloys for radiation shield, which are critical for the development of more compact fusion reactors design, with lower construction cost, and shorter assembly time. These advanced shield materials may also be used in other applications in radiation fields (e.g. space, nuclear medicine). The project also seeks to extend the Australian nuclear research capability by developing an innovative technique to study radiation damage using the OPAL reactor at ANSTO.Read moreRead less
Early Career Industry Fellowships - Grant ID: IE230100160
Funder
Australian Research Council
Funding Amount
$477,237.00
Summary
Characterise high-performance, green steels for the hydrogen economy. This project aims to develop the knowledge around microstructures and hydrogen interactions of a range of advanced steels that can be produced with low carbon emissions by the industry partner. These steels can lead to solutions for the hydrogen pipes and vessels without concern of hydrogen embrittlement, which play a crucial role in enabling a safe hydrogen economy in Australia. This partnership will allow the industry partne ....Characterise high-performance, green steels for the hydrogen economy. This project aims to develop the knowledge around microstructures and hydrogen interactions of a range of advanced steels that can be produced with low carbon emissions by the industry partner. These steels can lead to solutions for the hydrogen pipes and vessels without concern of hydrogen embrittlement, which play a crucial role in enabling a safe hydrogen economy in Australia. This partnership will allow the industry partner to access the advanced characterisation tools and will also expose the Fellow with the opportunity to develop and manufacture new steels in industry. This will also de-risk the KIP’s investment in Australia for a new steel mill dedicating to the new green steels for supporting Australia’s hydrogen infrastructure.Read moreRead less
Sustainable and robust Australian Ni-based superalloy manufacturing. This project aims to solve challenges related to microstructural defect formation in the manufacturing of a critical Ni-based superalloy. It will generate new knowledge on its microstructure evolution and defect origin via a combined experimental and computational approach. Expected outcomes are advanced manufacturing routes with higher yield of defect free materials, using more scrap as input. This will enable robust and susta ....Sustainable and robust Australian Ni-based superalloy manufacturing. This project aims to solve challenges related to microstructural defect formation in the manufacturing of a critical Ni-based superalloy. It will generate new knowledge on its microstructure evolution and defect origin via a combined experimental and computational approach. Expected outcomes are advanced manufacturing routes with higher yield of defect free materials, using more scrap as input. This will enable robust and sustainable alloy manufacturing for power generation, defence, and aerospace industries. Commercial benefits are opportunities to domestically source alloys with reduced dependency on international trade. Environmental and societal benefits include lower emissions due to better mechanical design and workforce training.Read moreRead less
Metallic materials with combined chemical and structural heterogeneities. This project aims to explore how combined spatial gradients in composition and microstructure affect the mechanical properties of metallic materials. Manipulation of composition and microstructure has been widely used to strengthen materials but this often deteriorates the ductility. The trade-off could be overcome through the introduction of gradient structures because the variations in both composition and microstructure ....Metallic materials with combined chemical and structural heterogeneities. This project aims to explore how combined spatial gradients in composition and microstructure affect the mechanical properties of metallic materials. Manipulation of composition and microstructure has been widely used to strengthen materials but this often deteriorates the ductility. The trade-off could be overcome through the introduction of gradient structures because the variations in both composition and microstructure would trigger simultaneous activation of multiple deformation mechanisms. This project is expected to provide guidance in the design of gradient metallic structures with optimum mechanical properties, which will significantly benefit Australian metallurgical and related industries.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE240100130
Funder
Australian Research Council
Funding Amount
$1,300,000.00
Summary
Thermophysical Property Analysers for Materials under Extreme Environments. The development of new materials with properties specifically tailored to withstand the extreme environments begins with understanding the physical nature of the processes involved, including the properties of atoms and molecules extending from the nanoscale to the collective behaviour at the macroscale. This relies on the knowledge achieved with new capabilities of analytical tools to open new avenues for developing the ....Thermophysical Property Analysers for Materials under Extreme Environments. The development of new materials with properties specifically tailored to withstand the extreme environments begins with understanding the physical nature of the processes involved, including the properties of atoms and molecules extending from the nanoscale to the collective behaviour at the macroscale. This relies on the knowledge achieved with new capabilities of analytical tools to open new avenues for developing the materials. This project aims to strengthen Australian research activities in the development of advanced materials for energy, defence and space, and advanced manufacturing technologies through establishing a high temperature, high pressure and high force materials characterisation suite for extreme environments at UNSW.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE240100036
Funder
Australian Research Council
Funding Amount
$754,700.00
Summary
Ultra-fast structure-property characterisation of materials. The design of materials for functional and damage-tolerant applications requires detailed knowledge of their structure and the mechanisms that operate at length scales ranging from interatomic layers to micro, meso and macro scales. This project aims to establish ultra-fast processing capabilities that enable ion-damage free structural modifications and microstructure-mechanical properties characterisation across multiple length scales ....Ultra-fast structure-property characterisation of materials. The design of materials for functional and damage-tolerant applications requires detailed knowledge of their structure and the mechanisms that operate at length scales ranging from interatomic layers to micro, meso and macro scales. This project aims to establish ultra-fast processing capabilities that enable ion-damage free structural modifications and microstructure-mechanical properties characterisation across multiple length scales at unprecedented speed and accuracy. Expected outcomes include the ability to create new knowledge about multi-scale structure, composition and deformation mechanisms for the design of novel materials systems that enable manufacturing benefits throughout transportation, defence and clean energy sectors.Read moreRead less