Linkage Infrastructure, Equipment And Facilities - Grant ID: LE0989123
Funder
Australian Research Council
Funding Amount
$575,000.00
Summary
Spark Plasma Sintering (SPS) Facility for Advanced Materials Processing. The establishment of the first Spark Plasma Sintering (SPS) facility would significantly enhance Australia's capacity in manufacturing of advanced materials, especially the more sophisticated and specialized materials, which is a National Research Priority. This facility will benefit a large number of researchers and projects in Australia's premier research organisations and will also meet the needs of organisations outside ....Spark Plasma Sintering (SPS) Facility for Advanced Materials Processing. The establishment of the first Spark Plasma Sintering (SPS) facility would significantly enhance Australia's capacity in manufacturing of advanced materials, especially the more sophisticated and specialized materials, which is a National Research Priority. This facility will benefit a large number of researchers and projects in Australia's premier research organisations and will also meet the needs of organisations outside the consortium. It will allow Australian researchers to remain at the leading edge of research and enhance collaborations in advanced materials nationwide. The successful outcomes of these activities will underpin the advancement in many areas of research and technology developments in the country.Read moreRead less
Industrial Transformation Training Centres - Grant ID: IC160100036
Funder
Australian Research Council
Funding Amount
$4,881,754.00
Summary
ARC Training Centre in Alloy Innovation for Mining Efficiency. ARC Training Centre in Alloy Innovation for Mining Efficiency. This centre aims to make Australian manufacturers dominant in the multi-billion dollar mining equipment sector by training innovators to design the world’s best highly customized long-life, wear resistant components. It intends to rapidly develop customized alloys that excel in severe mining conditions, using three-dimensional printing, novel characterisation and its netw ....ARC Training Centre in Alloy Innovation for Mining Efficiency. ARC Training Centre in Alloy Innovation for Mining Efficiency. This centre aims to make Australian manufacturers dominant in the multi-billion dollar mining equipment sector by training innovators to design the world’s best highly customized long-life, wear resistant components. It intends to rapidly develop customized alloys that excel in severe mining conditions, using three-dimensional printing, novel characterisation and its networked training environment. It expects these innovations will enable much needed efficiencies after the end of the mining super-cycle. Anticipated outcomes are the design of products with superior alloy design and material selection; jobs growth and security in the mining component production sector; and increased mining efficiency and cost reduction.Read moreRead less
Advancing the Australian specialty alloy processing capability. This project aims to advance Australia’s specialty alloy processing capability by developing novel processing routes to overcome current bottlenecks that prevent supply meeting demand. New knowledge will be generated on alternative means of the processing of Rene 41, a Nickel-based superalloy with limited formability through a comprehensive experimental and modelling-based research program. Rene 41 is strategically important for man ....Advancing the Australian specialty alloy processing capability. This project aims to advance Australia’s specialty alloy processing capability by developing novel processing routes to overcome current bottlenecks that prevent supply meeting demand. New knowledge will be generated on alternative means of the processing of Rene 41, a Nickel-based superalloy with limited formability through a comprehensive experimental and modelling-based research program. Rene 41 is strategically important for manufacturing next generation turbofan engines. The expected outcome is the identification of innovative processing routes to provide stronger, defect-free specialty alloys for aerospace applications, vital to Australia’s advanced manufacturing.Read moreRead less
On demand three-dimensional printing of stainless steel parts. On demand three-dimensional printing of stainless steel parts. This project aims to revolutionize the security of supply of critical stainless steel parts by producing them on-site and on demand, using three dimensional metal printing. Australia’s oil and gas industry uses tonnes of stainless steel for critical processing components in production plants. Australia is also one of the few developed nations without appreciable productio ....On demand three-dimensional printing of stainless steel parts. On demand three-dimensional printing of stainless steel parts. This project aims to revolutionize the security of supply of critical stainless steel parts by producing them on-site and on demand, using three dimensional metal printing. Australia’s oil and gas industry uses tonnes of stainless steel for critical processing components in production plants. Australia is also one of the few developed nations without appreciable production and processing facilities for stainless steels, so relies on specialist overseas suppliers. This is a major risk to the industry, which stores billions of dollars’ worth of replacement parts, including stainless steels, in inventory. This project should reduce reliance on overseas steel suppliers and free up hundreds of millions of dollars of capital invested in the inventory stores of replacement stainless steel parts.Read moreRead less
Multifunctional and environmentally friendly corrosion inhibitor systems. This project aims to design new, environmentally friendly coating systems for steel in marine environments by incorporating novel, non-toxic pigments that can be combined to protect against both corrosion and microbial attack. Structural requirements for these compounds will be determined through the use of advanced characterisation techniques to identify the largely unknown mechanisms of attachment and protection on steel ....Multifunctional and environmentally friendly corrosion inhibitor systems. This project aims to design new, environmentally friendly coating systems for steel in marine environments by incorporating novel, non-toxic pigments that can be combined to protect against both corrosion and microbial attack. Structural requirements for these compounds will be determined through the use of advanced characterisation techniques to identify the largely unknown mechanisms of attachment and protection on steel surfaces. The components may themselves be dual active, or be combined to capitalise on individual protection mechanisms that provide a synergy whereby the combination leads to better protection outcomes. Such coatings have the potential to significantly improve the lifetime of marine infrastructure.Read moreRead less
Approaching near-ideal strength for bulk amorphous metals. This project aims to develop a novel metal materials design strategy to break the strength ceilings of nanocrystalline metals and bulk metallic glasses. This strategy is based on a novel concept of synergy between a bulk amorphous matrix and phase-transforming nanocrystallites embedded within. The nanocrystallites, via their uniform transformation lattice distortion, prevent the formation of shear bands in the amorphous matrix and enable ....Approaching near-ideal strength for bulk amorphous metals. This project aims to develop a novel metal materials design strategy to break the strength ceilings of nanocrystalline metals and bulk metallic glasses. This strategy is based on a novel concept of synergy between a bulk amorphous matrix and phase-transforming nanocrystallites embedded within. The nanocrystallites, via their uniform transformation lattice distortion, prevent the formation of shear bands in the amorphous matrix and enable collective atomic load transfer to allow the amorphous matrix to continue to load to achieve its intrinsic near-ideal strength. The amorphous matrix eliminates the grain boundary plasticity of the nanoscrystallites. This concept is novel and untested in the history of physical metallurgy.Read moreRead less
Bio-inspired design to overcome strength-toughness trade-off of composites. This project aims to develop nature-inspired metal composites of exceptional mechanical properties that push the known boundaries of engineering materials. The design utilises a phase transforming metal to transcribe the attributes of biopolymers in nacre to harness the exceptional intrinsic strength of interatomic bonds at atomic scale and to devise adaptive ability for load redistribution for toughness at the macroscop ....Bio-inspired design to overcome strength-toughness trade-off of composites. This project aims to develop nature-inspired metal composites of exceptional mechanical properties that push the known boundaries of engineering materials. The design utilises a phase transforming metal to transcribe the attributes of biopolymers in nacre to harness the exceptional intrinsic strength of interatomic bonds at atomic scale and to devise adaptive ability for load redistribution for toughness at the macroscopic scale. The expected outcomes are an innovative bio-inspired material design strategy that may underpin the creation of many novel high-performance structural composites of unmatched strength and toughness properties, and potential to support new applications and to value-add Australia’s materials manufacturing industry.Read moreRead less
Transformation Dual Phase Synergy for Unprecedented Superelasticity. This project aims to develop metallic materials of unprecedented mechanical properties based on a novel concept of transformation triggered dual-phase synergy. This is enabled by harnessing the intrinsic strength of interatomic bonds in solids using the nanoscience principle of lattice strain matching between phase transforming bodies. The project will provide significant benefits, such as innovating our metal production techno ....Transformation Dual Phase Synergy for Unprecedented Superelasticity. This project aims to develop metallic materials of unprecedented mechanical properties based on a novel concept of transformation triggered dual-phase synergy. This is enabled by harnessing the intrinsic strength of interatomic bonds in solids using the nanoscience principle of lattice strain matching between phase transforming bodies. The project will provide significant benefits, such as innovating our metal production technology and to value-add the metal processing and manufacturing industries of Australia.Read moreRead less
Evolution of Contact Damage in Layer Structures. Brittle layer structures (eg brittle coating on ceramic substrate) can be much more damage tolerant than their constituent material components - cracks tend to remain contained within the coating. Very little is known about the factors that control this behaviour. This project will exploit unique local expertise in modelling damage evolution to fill a niche in a large study being carried out at the National Institute of Standards (NIST) in the U ....Evolution of Contact Damage in Layer Structures. Brittle layer structures (eg brittle coating on ceramic substrate) can be much more damage tolerant than their constituent material components - cracks tend to remain contained within the coating. Very little is known about the factors that control this behaviour. This project will exploit unique local expertise in modelling damage evolution to fill a niche in a large study being carried out at the National Institute of Standards (NIST) in the U.S.A. An understanding of the factors that maximise the containment of cracks is essential to the design and development of the next generation of advanced layer composites for many biomechanical and other engineering applications.Read moreRead less
Selective laser melting of bulk metallic glasses. The application of metallic glasses is limited due to their difficulty in producing normal sized, complex components. This project will use the unique benefits of an advance manufacturing technology called Selective Laser Melting and the theories of polymer processing, to overcome the inherent difficulties in manufacturing these materials.